0638191100 Molex Inc, 0638191100 Datasheet - Page 6

0638191100

Manufacturer Part Number
0638191100
Description
Manufacturer
Molex Inc
Type
Hand Crimp Toolr
Datasheet

Specifications of 0638191100

Lead Free Status / RoHS Status
RoHS Not Applicable
Hand Crimp Tool For .093” & .125” Pin and Socket and Commoning Crimp Terminals
Doc No: ATS-638191100
Revision: A
4. To reinstall the new locator, make sure the hand tool is in the open position.
5. Press the red insert down as far as it will go as shown in Figure 7B.
6. Holding onto the lower part of the locator with your thumb and index finger, insert the locator top hooks (2) into
7. Rotate the locator down and press the lower tabs into the two bottom slots of the hand tool. To secure the
Right or Left Hand Operation
This hand tool has an added feature that can be
converted from a right handed application to a left
handed application. It is necessary to reverse the
tooling along with the locator if using the left handed
application. Follow the steps below:
1. The locator must be removed before reversing the
2. Remove the M3 BHCS which is holding the upper tooling.
3. Flip the upper tooling to the opposite side and replace the M3 BHCS
4. Do the same thing with the lower tooling and tighten the M3 screws.
5. Reinstall the locator by following the Instructions in the locator
Maintenance
It is recommended that each operator of the tool be made aware of, and
responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth.
2. Do not use any abrasive materials that could damage the tool.
3. Make certain all pins; pivot points and bearing surfaces are protected with
4. Wipe excess oil from hand tool, particularly from crimping area. Oil
5. When tool is not in use, keep the handles closed to prevent objects from
the hand tool top slots.
locator into place, the lower tabs must snap into place on the hand tool frame.
tooling.
Make sure the small markings on the front and back of the hand tool
frame match up and are on the outside of the hand tool frame. See
Figure 8 and 9.
Be sure the small markings line up.
replacement section.
a thin coat of high quality machine oil. Do not oil excessively. The tool
was engineered for durability but like any other equipment it needs
cleaning and lubrication for a maximum service life of trouble free
crimping. Light oil (such as 30 weight automotive oil) used at the oil
points, every 5,000 crimps or 3 months, will significantly enhance the tool
life.
transferred from the crimping area onto certain terminations may affect
the electrical characteristics of an application.
becoming lodged in the crimping dies, and store the tool in a clean, dry area.
Release Date: 01-09-08
Revision Date: 01-09-08
UNCONTROLLED COPY
FRONT
(BOTH SIDES) LIGHT OIL
(EVERY 3 MONTHS OR
LUBRICATION POINTS
UP MARKS
5,000 CRIMPS)
MATCH
Figure 9
Figure 10
RATCHET RELEASE
BACK
LEVER
Page 6 of 9
Figure 11

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