321026 TE Connectivity, 321026 Datasheet

SPLICE, BUTT, PLASTI-GRIP, 26-22 AWG

321026

Manufacturer Part Number
321026
Description
SPLICE, BUTT, PLASTI-GRIP, 26-22 AWG
Manufacturer
TE Connectivity
Datasheet

Specifications of 321026

Color
Yellow
Diameter, Insulation
0.080 in.
Material, Sleeve
Vinyl, UL 94V-0
Splice Type
Butt
Wire Size
26-22 AWG
Product Type
Splice
Sealed
No
Body Style
PLASTI-GRIP
Insulation
Yes
Insulation Support
Insulation Support
Insulation Diameter (mm [in])
2.03 [.080] Max.
Finish
Tin
Wire/cable Size (cma)
202 – 810
Butt Splice Type
Standard
Wire Range (mm [awg])
0.12-0.40² [26-22]
Insulation Sleeve Material
Vinyl
Government/industry Qualification
No
Rohs/elv Compliance
RoHS compliant, ELV compliant
Lead Free Solder Processes
Not relevant for lead free process
Rohs/elv Compliance History
Always was RoHS compliant
Packaging Method
Loose Piece
Lead Free Status / Rohs Status
RoHS Compliant part
114-2161
PLASTI-GRIP* Terminals and Splices
_
NOTE
i
1. INTRODUCTION
This specification covers the requirements for application of PLASTI–GRIP Terminals and Splices for
commercial applications. The terminals and splices consist of precision formed metal wire barrel insulated with
_
_
_
_
vinyl with a maximum operating temperature of 90
C [194
F] for the splices and 105
C [221
F] for the
2
terminals. The ring tongue terminals and butt splices are also available insulated with PVF
(polyvinylidene
_
_
fluoride); these terminals and splices can withstand a temperature range of –65 to 150
C [149 to 302
F]. The
terminals are also available in heavy duty (HD) for extra mechanical strength. The terminals and splices accept
solid or stranded wire for single applications. The flared end of the insulation allows insertion of wires that meet
maximum voltage ratings: 600 V for building wiring and 1,000 V for fixture and sign wiring.
The terminals and splices are color coded to provide a visual reference applicable to the wire size range
suitable for the terminal or splice. In addition, terminals are marked on the tongue with the wire size range. The
serrations or dimples inside the wire barrel provide maximum contact and tensile strength after crimping. The
terminals suitable for mounting accept stud sizes M2 [2] through M12 [.50] (a diameter range of 2.18 through
12.7 mm [.086 through .500 in.]). The terminals and splices are available in loose–piece for terminating with
manual and pneumatically–powered hand–held tools, and in tape–mounted form for terminating with
semi–automatic hand–held tools and electrically–powered machines.
When corresponding with Tyco Electronics Personnel, use the terminology provided in this specification to
facilitate your inquiries for information. Basic terms and features of this product are provided in Figure 1.
_
Figure 1
E
1
www.tycoelectronics.com

Related parts for 321026

321026 Summary of contents

Page 1

... The terminals and splices are color coded to provide a visual reference applicable to the wire size range suitable for the terminal or splice. In addition, terminals are marked on the tongue with the wire size range. The serrations or dimples inside the wire barrel provide maximum contact and tensile strength after crimping. The terminals suitable for mounting accept stud sizes M2 [2] through M12 [.50] (a diameter range of 2.18 through 12.7 mm [.086 through .500 in.]). The terminals and splices are available in loose– ...

Page 2

... Reference Product Base Part Number 32945 and Product Code 3040 are representative of PLASTI–GRIP Terminals and Splices. Use of these numbers will identify the product line and expedite your inquiries through a service network established to help you obtain product and tooling information. Such information can be obtained through a local Tyco Electronics Representative or, after purchase, by calling Product Information at the number at the bottom of page 1 ...

Page 3

... A. Shelf Life The terminals and splices should remain in the shipping containers until ready for use to prevent deformation to the terminals and splices. The terminals and splices should be used on a first in, first out basis to avoid storage contamination that could adversely affect signal transmissions. ...

Page 4

... Carbonates 3.5. Wire Selection and Preparation The terminals and splices will accept solid or stranded copper wire sizes 26 through 1/0 AWG and stranded wire sizes 8 through 2/0 AWG (509 through 150,500 circular mil area) with an insulation diameter range of 1.27 through 19.69 mm [.050 through .775 in.]. Proper strip length is necessary to properly insert the wire into the terminal or splice ...

Page 5

... PLASTI-GRIP Terminals and Splices Stranded Wire TERMINAL OR SPLICE WIRE INSULATION INSULATION SIZE DIAMETER COLOR C Solid Wire WIRE STRIP LENGTH PARALLEL TERMINAL BUTT SPLICE SPLICE Figure 2 114-2161 CIRCULAR MIL AREA CIRCULAR MIL AREA (CMA) 5 ...

Page 6

... PLASTI-GRIP Terminals and Splices Terminal Splice TERMINAL OR SPLICE SIZE SIZE NOTE: NOTE: 6 Plug Terminal SOLDER SLUG CRIMP HEIGHT (See Notes) DIAMETER CRESCENT CRIMP Figure 3 114-2161 CRIMP PRODUCED BY TETRA-CRIMP TOOLING C ...

Page 7

... Crimped terminals or splices must hold the wire firmly and have a crimp pull–out test value meeting that specified in Figure 4. Adjust tensile testing machine for head travel of 25.4 mm [1.00 in.] per minute. Directly and gradually apply force for one minute. i The force applied during crimping may cause some bending between the wire barrel and wire. Such deformation is acceptable within the following limits ...

Page 8

... PLASTI-GRIP Terminals and Splices Datum Line Datum Line _ 11 Datum Line _ 11 Datum Line Datum Line _ 11 Datum Line and Down Bend Terminal 11 11 Plug Terminal 11 11 Splice Side-to-Side Bend Terminal 11 11 Plug Terminal Splice Figure 5 Tyco Electronics Corporation 114-2161 Rev C ...

Page 9

... The hand crimping tools consist of a handle assembly with integral fixed jaws or fixed dies head that accepts various die assemblies. The jaws or dies have one or more crimping chambers used to crimp terminals and splices onto pre–stripped wire. The hand tool assemblies have a ratchet, except the hydraulic hand crimping tool which uses hydraulic fluid, to ensure full crimping pressure is applied to the terminal or splice ...

Page 10

... PLASTI-GRIP Terminals and Splices 10 Figure 6 (Cont’d) 114-2161 C ...

Page 11

... PLASTI-GRIP Terminals and Splices C Figure 6 (Cont’d) 114-2161 11 ...

Page 12

... PLASTI-GRIP Terminals and Splices 12 ) Figure 6 (Cont’d) 114-2161 C ...

Page 13

... PLASTI-GRIP Terminals and Splices PRODUCT WIRE SIZE CRIMPING TYPE (AWG) DIE 24-20 69878 47806-2 47806-2 Terminals: Flag Multi Stud M lti St d Ring 22-16 Spade p Tube Cap 169404 Wire Pin Wire Pin 59826-1, 69872, or 69893 59826-1, 69872, or 69893 59826-1 or 69872 59826-1 or 69872 20-16 HD À ...

Page 14

... PLASTI-GRIP Terminals and Splices PRODUCT WIRE SIZE CRIMPING TYPE (AWG) DIE 47807-1 47807-1 16- 169404 59827-1 or Terminals: 69873 Flag Flag Hook 59827-1 or Multi Stud 69873 Ring Ring 59827-1 or Spade 69873 3-Way Link Wire Pin 59827-1 or 69873 47808-6 47808-6 47808-6 16-14 HD 169404 À ...

Page 15

... PLASTI-GRIP Terminals and Splices PRODUCT WIRE SIZE CRIMPING TYPE (AWG) DIE 47808-6 Terminals: Flag Flag Ring 12-10 47808-6 Spade p Wire Pin 169404 59828-1 or 69874 59828-1 59828-1 or 69874 59828-1 or 69874 47820 or 48752-1 47820 or 48752-1 Terminals: Terminals: 8 Ring 48858-1 68247-1 68116-1 68355-1 À ...

Page 16

... PLASTI-GRIP Terminals and Splices PRODUCT WIRE SIZE CRIMPING TYPE (AWG) DIE 47821 or 48753-1 47821 48859-1 6 48753-1 48859-1 68248-1 68356-1 47822 or 48754-1 47822 or Terminals: 4 Ring 48754-1 47238-1 1213098-1 47823 or 48755-1 47823 or 2 48755-1 48861-1 47378-1 or 48756-1 1/0 1/0 48861-1 2/0 48757-1 Ã ...

Page 17

... PLASTI-GRIP Terminals and Splices PRODUCT WIRE SIZE CRIMPING TYPE (AWG) DIE 22-16 47807-1 Terminals: Terminals: Shur-Plug 16-14 169404 59827-1 or 69873 59827-1 or 69873 59827-1 or 69873 59827-1 or 69873 À 122500-2, 122500-3, 356500-1, 356500-2, or 815800-1 Á 354500-1, 354500-2, 354500-9, or 1-354500-1 Rev C TOOL HEAD OR HAND TOOL ...

Page 18

... PLASTI-GRIP Terminals and Splices PRODUCT WIRE SIZE CRIMPING TYPE (AWG) DIE 69877 26-22 69877 69877 69877 22-16 69872 69872 69872 69872 Butt Splice Butt Splice 16 14 16-14 69873 69873 69873 12 10 12-10 69874 69874 69874 22-16 Parallel Splice 16-14 12-10 À ...

Page 19

... PLASTI-GRIP Terminals and Splices 6. VISUAL AID Figure 7 shows a typical application of PLASTI–GRIP Terminals and Splices. This illustration should be used by production personnel to ensure a correctly applied product. Applications which DO NOT appear correct should be inspected using the information in the preceding pages of this specification and in the instructional material shipped with the product or tooling ...

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