ZY8105 Power-One, ZY8105 Datasheet

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ZY8105

Manufacturer Part Number
ZY8105
Description
Zy8105 5a Dc-dc Intelligent Pol
Manufacturer
Power-One
Datasheet

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Applications
Benefits
Description
The ZY8105 is an intelligent, fully programmable multiphase step-down point-of-load DC-DC module integrating
digital power conversion and intelligent power management. When used with ZM7000 Series Digital Power
Managers, the ZY8105 completely eliminates the need for external components for sequencing, tracking,
protection, monitoring, and reporting. All parameters of the ZY8105 are programmable via the industry-standard
I
Reference Documents:
ZD-01740 Rev. 1.0
2
C communication bus and can be changed by a user at any time during product development and service.
Low voltage, high density systems with
Intermediate Bus Architectures (IBA)
Point-of-load regulators for high performance
DSP, FPGA, ASIC, and microprocessors
Desktops, servers, and portable computing
Broadband, networking, optical, and
communications systems
Integrates digital power conversion with
intelligent power management
Eliminates the need for external power
management components
Completely programmable via industry-standard
I
One part that covers all applications
Reduces board space, system cost and
complexity, and time to market
ZM7300 Digital Power Manager. Data Sheet
ZM7300 Digital Power Manager. Programming Manual
Z-One
ZM00056-KIT USB to I
2
C communication bus
®
Graphical User Interface
2
C Adapter Kit. User Manual
www.power-one.com
Features
8V to 14V Input
RoHS lead free and lead-solder-exempt products are
available
Wide input voltage range: 8V–14V
High continuous output current: 5A
Programmable output voltage range: 0.5V–5.5V
Efficiency greater than 92%
Single-wire serial communication bus for frequency
synchronization, programming, and monitoring
Real time voltage, current, and temperature
measurements, monitoring, and reporting
Optimal voltage positioning with programmable slope
of the VI line
Overcurrent, overvoltage, undervoltage, and
overtemperature protections with programmable
thresholds and types
Programmable fixed switching frequency 0.5-1.0MHz
Programmable turn-on and turn-off delays
Programmable turn-on and turn-off voltage slew rates
with tracking protection
Programmable feedback loop compensation
Power Good signal with programmable limits
Programmable fault management
Start up into the load pre-biased up to 100%
Current sink capability
Industry standard size through-hole single-in-line
package: 1.2”x0.26”
Low height of 0.84”
Wide operating temperature range: 0 to 70ºC
UL60950, CSA C22.2 No. 60950-00, and TUV
EN60950-1:2001
ZY8105 5A DC-DC Intelligent POL
Member of the
0.5V to 5.5V Output
Page 1 of 28
Data Sheet
Family

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ZY8105 Summary of contents

Page 1

... The ZY8105 is an intelligent, fully programmable multiphase step-down point-of-load DC-DC module integrating digital power conversion and intelligent power management. When used with ZM7000 Series Digital Power Managers, the ZY8105 completely eliminates the need for external components for sequencing, tracking, protection, monitoring, and reporting. All parameters of the ZY8105 are programmable via the industry-standard communication bus and can be changed by a user at any time during product development and service ...

Page 2

... Packaging option is used only for ordering and not included in the part number printed on the POL converter label. 3 Z-One evaluation board is available in only one configuration: ZM7300-KIT-HKS. Example: ZY8105G-R1: A 48-piece tray of RoHS compliant POL converters. Each POL converter is labeled ZY8105G. 2. Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long- term reliability, and cause permanent damage to the converter ...

Page 3

... ZY8105 is a step-down converter, thus the output voltage is always lower than the input voltage the negative output current (bus terminator mode) efficiency of the ZY8105 degrades resulting in increased internal power dissipation. Therefore maximum allowable negative current under specific conditions is 20% lower than the current determined from the derating curves shown in paragraph 5 ...

Page 4

... Type Threshold Enabled during output voltage ramping up Threshold Accuracy From instant when threshold is exceeded until Delay the turn-off command is generated ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input Conditions/Description Output Overcurrent Protection Default Programmable Default Programmable in 11 steps Output Overvoltage Protection ...

Page 5

... Pole 2 (Effects phase lag and limits gain in mid-band) Pole 3 (High frequency low- pass filter to limit PWM noise) ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input Overtemperature Warning Power Good Signal (PGOOD pin) is inside the PG window OUT is outside the PG window ...

Page 6

... Pull-up current source input forced low PG Iup_OK Pull-up current source input forced low OK ViL_x ViH_x Vhyst_x Hysteresis of input Schmitt trigger IoL LOW level sink current at 0.5V ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input Monitoring 1 LSB=22mV 30% I <I ≤I OUT NOM OUT OUT NOM ...

Page 7

... Output Current, A Figure 1. Efficiency vs. Load. Vin=9.6V, Fsw=500kHz Vo=5V Vo=3.3V 60 Vo=1.8V Vo=1. Output Current, A Figure 2. Efficiency vs. Load. Vin=12V, Fsw=500kHz ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input 0.5 1 Vo=2.5V Figure 3. Efficiency vs. Output Voltage Vo=1. Vo=2 ...

Page 8

... Figure 7. Turn-On with Different Rising Slew Rates. Rising Slew Rates are Programmed as follows: V1- and V2-0.5V/ms, V3-0.2V/ms. Vin=12V, Ch1 – V1, Ch2 – V2, Ch3 – V3 ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input Figure 8. Turn On with Sequencing and Tracking. Rising Slew Rate Programmed at 0.5V/ms, V1 and V2 delays are programmed at 5ms. ...

Page 9

... Transient Response The pictures below show the deviation of the output voltage in response to the 50-100-50% step load at 2.5A/µs. In all tests the ZY8105 converters operated at switching frequency of 1MHz and had a total 110µF of tantalum and ceramic capacitors connected across the output pins. Bandwidth of the feedback loop was programmed for faster transient response ...

Page 10

... Thermal Derating Curves 5 4.5 4 3.5 3 2.5 2 1.5 0LFM 100LFM Figure 15. Thermal Derating Curves. Vin=12V, Vout=5.0V, Fsw=500kHz ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input 200LFM 300LFM 65 70 Ambient Temperature, 'C www.power-one.com 0.5V to 5.5V Output • Data Sheet 400LFM 500LFM Page ...

Page 11

... Figure 16. Block Diagram of Typical Application with Digital Power Manager and I The schematic of a typical application of ZY8105 point-of-load converters (POL) is shown in Figure 16. The system includes a ZM7300 series Digital Power Manager (DPM), a ZY8105 POL, and may include additional ® ZY8105 POLs and other Z-One series POLs ...

Page 12

... GND 7 P VIN 11 P Legend: I=input, O=output, I/O=input/output, P=power, A=analog, PU=internal pull-up ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input Pin Description Connect to OK pin of other Z-POL and/or DPM. Fault/Status Condition Sync/Data Line Power Good POL Address Bit 4 Tie to GND for 0 or leave floating for 1 ...

Page 13

... Output Current Monitoring TMP Temperature Monitoring ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input ZY8105 converters can be programmed using the Graphical User Interface or directly via the I using high and low level commands as described the ‘”DPM Programming Manual”. replacing any traces ...

Page 14

... VI characteristic will have a negative slope. Therefore, by properly selecting the operating point possible to increase the headroom as shown in the picture. ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input V OUT Upper Regulation Limit Lower Regulation Limit Resolution, mV 12.5 ...

Page 15

... Figure 23, Figure 24, and Figure 26. Figure 22. Sequencing/Tracking Window 8.2.1 Turn-On Delay Turn-on delay is defined as an interval from the application of the Turn-On command until the output voltage starts ramping up. ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input R/W-0 R/W-0 DON7 DON6 Bit 7 Bit 7:0 DON[7:0]: Turn-on delay time 00h: corresponds to 0ms delay after turn-on command has occurred … ...

Page 16

... LOAD CHG OCP Where I is the overcurrent protection threshold of OCP the ZY8105. If the condition is not met, then the overcurrent protection will be triggered during the turn-on process. To avoid this, dV overcurrent protection threshold programmed to meet the condition above. ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL ...

Page 17

... These settings are programmed in the GUI Fault Management window shown in Figure directly via the writing into the PC1 register shown in Figure 31. ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input R/W-1 R/W-1 CLS1 CLS0 Bit Readable bit W = Writable bit U = Unimplemented bit, read as ‘ ...

Page 18

... Note : To retrieve status information, Status Monitoring in the GUI POL Group Configuration Window should be enabled (refer to Digital Power Manager Data Sheet). retrieve the status information from each POL on a continuous basis. ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input 8.3.2 Faults This group includes overcurrent, overtemperature, undervoltage, and tracking protections. ...

Page 19

... The low side switch provides low impedance path to quickly dissipate ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input value of the difference exceeds 250mV, the tracking fault signal is generated, the POL turns off, and the TR bit in the register ST is changed to 0 ...

Page 20

... GUI Fault and Error Propagation window shown in Figure 34. ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input Figure 34. Fault and Error Propagation Window In this case low OK line will signal DPM to pull other OK lines low to initiate shutdown of other POLs as ...

Page 21

... UV Undervoltage Fault OV Overvoltage Error ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input The POL Figure 36. Turn-On into UVP on V3. The UV Fault Is Programmed To Be Non-Latching and Propagate From Group C to Group A. Ch1 – V3 (Group C), Ch2 – V2, Ch3 – V1 (Group A) Summary of protections, their parameters and ...

Page 22

... POLs are independent of each other. permissible to mix POLs operating at different frequencies in one system. It allows optimizing efficiency and transient response of each POL in the system individually. Figure 37. PWM Controller Window ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input R/W-0 R/W-0 FRQ2 FRQ1 Bit 7 Bit 7:5 FRQ[2:0] : PWM Frequency Selection ...

Page 23

... LC filter. Figure 40. Input Voltage Noise with Interleave ZY8105 interleave is independent of the number of POLs in a system and is fully programmable in 11.25 ° steps. It allows maximum output noise reduction by intelligently spreading switching energy ...

Page 24

... The coefficients are automatically calculated 3 when desired frequency of poles and zeros is entered in the GUI PWM Controller window. The ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input coefficients are stored in the C0H, C0L, C1H, C1L, C2H, C2L, C3H, C3L, B1, B2, and B3 registers. Note : The frequencies into the digital filter coefficients ...

Page 25

... ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input Figure 43. GUI System Configuration Window www.power-one.com 0.5V to 5.5V Output • Data Sheet Page ...

Page 26

... ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input Figure 44. POL Group Configuration Window The ZY8105 POL converters have no internal fuse. If required, the external fuse needs to be provided to protect the converter from catastrophic failure. Refer to the “Input Fuse Selection for DC/DC converters” ...

Page 27

... In order for the output of the ZY8105 POL converter to be considered as SELV (Safety Extra Low ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input Voltage), according standards, the input to the POL needs to be supplied by an isolated secondary source providing a SELV also ...

Page 28

... TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice trademark of Philips Corporation. ZD-01740 Rev. 1.0 ZY8105 5A DC-DC Intelligent POL 8V to 14V Input All Dimensions are in mm XX.X: ±0.1 XX.XX: ±0.05 Figure 46. Mechanical Drawing Figure 47. Recommended Footprint – ...

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