2030-RLSAW ALLEN-BRADLEY [Allen-Bradley], 2030-RLSAW Datasheet

2030-RLSAW

Manufacturer Part Number

2030-RLSAW

Description

ElectroGuard

Manufacturer

ALLEN-BRADLEY [Allen-Bradley]

Datasheet

1.2030-RLSAW.pdf (10 pages)

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Safety Isolation System

ElectroGuard

Overview

The ElectroGuard Safety Isolation System is used in place of a

disconnect switch for Lockout and Tagout (LOTO). It uses power

contactors and Remote Lockout Stations to accomplish LOTO.

Isolating the electrical energy usually involves calling an electrician to

turn “Off ” the main disconnecting means. The electrician would

then perform LOTO of the disconnecting means operating handle.

This same procedure is required to perform cleaning, maintenance,

setup, lubrication or adjustment. Machines or processes with

multiple access points may require operator/maintenance

intervention several times a shift (perhaps as often as 60 times per

shift).

To perform these activities, the operator/maintenance person may

be required to place part of his or her body into an area not accessed

during normal operation. This may cause serious or fatal injury if

LOTO procedures are not followed.

The ElectroGuard Safety Isolation System allows the machine

operator to safely and quickly accomplish LOTO with dramatically

reduced downtime.

Provides Energy Isolation

• Power isolation accomplished by means of contactors rather than

• Uses redundant, independent and self-monitoring circuits to

• Prevents accumulation of faults in order to maintain the integrity

• Tamper-resistant design.

Convenient Remote Lockout Station

• Allows remote isolation of the electrical power to the machine or

• A light on the Remote Lockout Station indicates that the three-

• If a fault occurs in the Safety Isolation System, the “System

• Easy Lockout/Tagout.

Certified by TUV to meet requirements of Category 4

• Certified by TUV to meet Category 4, the most stringent safety

• Subjected by TUV to rigorous third party testing and verification

12-2

disconnect switches.

detect a system fault.

of the safety system.

process—machine operator simply turns “Off ” a Remote

Lockout Station.

phase power source to the machine or process has been isolated.

No Light Means No Entry.

Isolated” light on the Remote Lockout Stations will not

illuminate.

category defined within International Standard EN 954-1/ISO

13849-1.

of the Failure Mode & Effect Analysis (FMEA).

Status Communication Capability to a Remote PLC

• Optional Remote I/O via Flex modules. Communication can be

Available from 23-1200 Amperes.

Specifications

Approvals

Standards

Estimated Component Life

Environmental

Power Panel Construction

Remote Lockout Station

Construction

Expansion Module

Construction

Safety Isolation Sys. Inputs

System Operational Limits

Use of any of these input devices will not meet Lockout/Tagout (LOTO)

via the DeviceNet communication platform or the Remote I/O

communication platform.

requirements.

Remote Lockout Station 250,000 operations

(Isolation & Grounding) 110A-1200A: 1,000,000 operations

Operating Temperature 0°C...+40°C (32°F...104°F) (Ambient)

Rockwell Automation

Storage Temperature -10°C...+60°C (14°F...140°F)

Standard Inputs from Remote Lockout Stations

Optional Inputs from

Power Contactors 23A - 85A: 2,000,000 operations

Relative Humidity,

Non condensing 90% Relative Humidity

Safety Products

TUV Rheinland certified; CE marked

for all applicable directives

IEC/EN 60204-1; IEC/EN 60439-1;

Category 4 to International Standard

EN 954-1/ISO 13849-1; 98/37/EC

Machinery Directive; 89/336/EC EMC

Directive; 73/23/EC Low Voltage

Directive; Fulfils the function of an

energy isolating device in accordance

with the conditions set forth in the

FedOSHA letter of interpretation

pertaining to Section 1910.147(b);

Cal/OSHA 3314.

Tamper-resistant Control Module

23A-85A systems support up to 4

Remote Lockout Stations without an

110A-1200A systems support up to 6

Control Module with viewing window

for visual check of status indicator lights

Top and bottom 25.4mm (1.0in)

Sealing provision for tamper-resistance

Operating handle accepts up to 3

padlocks

4 port—supports up to 4 lockout

stations

10 port—supports up to 10 lockout

stations

Window for viewing status indicator

lights; Sealed for tamper-resistance

Safety Mats,

Light Curtains,

E-Stop Stations,

Proximity Switches,

Photo Switches

+10%, -15% of the line voltage

Expansion Module

Remote Lockout Stations without an

Expansion Module

conduit entry (removable plug in

bottom conduit hole)

• allows the systems to

accommodate up to 24 Remote

Lockout Stations

accommodate up to 60 Remote

Lockout Stations

Listed Industrial Control Panel;

Related parts for 2030-RLSAW

2030-RLSAW Summary of contents

Page 1

Safety Isolation System ElectroGuard Overview The ElectroGuard Safety Isolation System is used in place of a disconnect switch for Lockout and Tagout (LOTO). It uses power contactors and Remote Lockout Stations to accomplish LOTO. Isolating the electrical energy usually involves ...

Page 2

Principle of Operation Power Circuit 1IC 2IC Incoming 3 Phase Power Trans Control Power Grd Disconnecting Means/Branch Circuit Protection Control Circuit Remote Lockout Station Off On VDR GC Available factory installed within the ElectroGuard as ...

Page 3

... Input Line Voltage Voltage Code for Catalogue Number Product Selection: Remote Lockout Station “System Isolated” Light Type 1 General Purpose Colour Enclosure White 2030-RLSAW Product Selection for Outside of North America (see page 12-19 for Ordering Instructions) 3-Phase Max. kW Rating (50Hz) Ampere Rating (AC-3) 230V ...

Page 4

Product Selection for Outside of North America (see page 12-19 for Ordering Instructions) 3-Phase Max. kW Rating (50Hz) Ampere Rating (AC-3) 230V 400V 500V 600V - - - 75 110 - - - 100 ...

Page 5

Safety Isolation System ElectroGuard Combination Systems with Thermal-magnetic Circuit Breaker Product Selection for Outside of North America (see page 12-19 for Ordering Instructions) 3-Phase Max. kW Rating (50Hz) Ampere Rating (AC-3) 230V 400V 500V 600V - 200 - - 2033-C0420P ...

Page 6

... IP 30 Enclosure 2030-PP0071 2030-PP0073 Safety Isolation System ElectroGuard 440V 50Hz 500V 50Hz 550V 50Hz Enclosure 2030-RLSWG Type 4 Watertight Type 4X Watertight Stainless Steel Enclosure 2030-PF1201 2030-PC1201 2030-PF1203 2030-PC1203 Catalogue Number IP 54 Enclosure IP 65 Enclosure 2030-PH0071 2030-PW0071 2030-PH0073 2030-PW0073 12-15 ...

Page 7

... Expansion Module, add one of the following Catalogue Strings to the Expansion Module Catalogue Number: Communication Platform Remote I/O DeviceNet e.g. Catalogue Number 2030-EUJF becomes Catalogue Number 2030-EUJF- 1COM to indicate a Type 12 enclosed, 4-port expansion module, with 16 points of remote I/O. Catalogue Number Type12 Enclosure Type 4 Painted Enclosure ...

Page 8

Status Communication to a remote PLC (Should be ordered with Safety Isolation System) This option provides Remote I/O via “Flex” modules. Communication can be via: • The DeviceNet communication platform, or • The Remote I/O communication platform. Note: The status ...

Page 9

Safety Isolation System ElectroGuard Typical Wiring Diagram/Wire Length Considerations Typical Wiring Diagram Safety Isolation System GC with Optional Fusible Disconnecting Means 1IC 2IC Designates Remote field Lockout connection Station(s) points Wire Length Considerations ATTENTION: ...

Page 10

The total wire length for the 5 RLS to be wired to the Control Module will be: 100ft + 400ft + 200ft + 600ft + 1,000ft = 2,300ft Per the table entitled Total Wire Length for Remote Lockout Stations on ...

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