DPA423GN Power Integrations, DPA423GN Datasheet

IC CONV DC-DC DPA SWITCH 8SMD

DPA423GN

Manufacturer Part Number
DPA423GN
Description
IC CONV DC-DC DPA SWITCH 8SMD
Manufacturer
Power Integrations
Series
DPA-Switch®r
Datasheets

Specifications of DPA423GN

Applications
Converter, Power Over Ethernet and Telecom Applications
Voltage - Input
16 ~ 75 V
Number Of Outputs
1
Voltage - Output
220V
Operating Temperature
-40°C ~ 125°C
Mounting Type
Surface Mount
Package / Case
8-SMD Gull Wing
Output Voltage
9 V
Output Current
1.75 A
Input Voltage
- 0.3 V to + 220 V
Switching Frequency
282 KHz to 425 KHz
Operating Temperature Range
- 40 C to + 150 C
Mounting Style
SMD/SMT
Duty Cycle (max)
79 %
For Use With
596-1195 - KIT REF DES DPA 6.6W DC-DC CONV596-1009 - KIT DESIGN ACCELERATOR DC-DC596-1007 - KIT DESIGN ACCELERATOR POE CONV
Lead Free Status / RoHS Status
Lead free / RoHS Compliant

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DPA423-426
DPA-Switch
Highly Integrated DC-DC Converter ICs for
Power over Ethernet & Telecom DC-DC
Highly Integrated Solution
• Eliminates 20-50 external components–saves space, cost
• Integrates 220 V high frequency MOSFET, PWM control
• Lower cost plastic DIP surface mount (G package) and
• Thermally efficient MO-169-7C (S-PAK) and
Superior Performance and Flexibility
• Eliminates all external current sensing circuitry
• Built-in auto-restart for output overload/open loop protection
• Pin selectable 300/400 kHz fixed frequency
• Wide input (line) voltage range: 16-75 VDC
• Externally programmable current limit
• Source connected tab reduces EMI
• Line under-voltage (UV) detection: meets ETSI standards
• Line overvoltage (OV) shutdown protection
• UV/OV limits gate drive voltage for synchronous rectification
• Fully integrated soft-start for minimum stress/overshoot
• Supports forward or flyback topology
• Cycle skipping: regulation to zero load without pre-load
• Hysteretic thermal shutdown for automatic fault recovery
• RoHS compliant P, G and S package options
EcoSmart
• Extremely low consumption at no load
• Cycle skipping at light load for high standby efficiency
Applications
• PoE applications, VoIP phones, WLAN, security cameras
• Telco central office equipment: xDSL, ISDN, PABX
• Distributed power architectures (24 V/48 V bus)
• Industrial controls
Description
The DPA-Switch IC family is a highly integrated solution for
DC-DC conversion applications for 16-75 VDC input.
DPA-Switch uses the same proven topology as TOPSwitch,
cost effectively integrating a power MOSFET, PWM
control, fault protection and other control circuitry onto
a single CMOS chip. High performance features are
enabled with three user configurable pins. Hysteretic
thermal shutdown is also provided. In addition, all critical
through-hole (P package) options for designs ≤35 W
TO-263-7C (R package) options for high power applications
®
– Energy Efficient
Product Highlights
®
Family
®
Figure 1. Typical Forward Converter Application.
parameters (i.e. current limit, frequency, PWM gain) have
tight temperature and absolute tolerance, to simplify design
and reduce system cost.
Table 1. Notes: 1. Maximum output power is limited by device internal
current limit. 2. See Applications Considerations section for complete
description of assumptions and for output powers with other input voltage
ranges. 3. For device dissipation of 1.5 W or below, use P or G packages.
Device dissipation above 1.5 W is possible with S and R packages.
4. Packages: P: DIP-8, G: SMD-8, R: TO-263-7C, S: MO-169-7C. For lead-free
package options, see Part Ordering Information. 5. Available in S and R
package only. 6. Due to higher switching losses, the DPA425 may not deliver
additional power compared to a smaller device.
V IN
Total Device
Total Device
Dissipation
Dissipation
PRODUCT
PRODUCT
DPA426
DPA423
DPA424
DPA425
DPA423
DPA424
DPA425
CIRCUIT
RESET/
CLAMP
36-75 VDC INPUT RANGE (FORWARD)
36-75 VDC INPUT RANGE (FLYBACK)
DPA-Switch
5
OUTPUT POWER TABLE
4
4
3
3
0.5 W 1 W 2.5 W 4 W
12 W 16 W
16 W 23 W 35 W
23 W 32 W 50 W 62 W
25 W 35 W 55 W 70 W 83 W 100 W
0.5 W
10 W 14.5 W 18 W
9 W
D
S
-
6
CONTROL
X
0.75 W
13 W
L
-
6
F
C
-
1 W
-
-
6
-
-
25.5 W 52 W
1.5 W
24 W
6 W
-
CIRCUIT
-
-
SENSE
PI-2770-032002
Output
2
Output
July 2005
2
Power
Power
18 W
35 W
70 W
13 W
26 W
Max
Max
V O
1
1

Related parts for DPA423GN

DPA423GN Summary of contents

Page 1

DPA423-426 DPA-Switch Highly Integrated DC-DC Converter ICs for Power over Ethernet & Telecom DC-DC Product Highlights Highly Integrated Solution • Eliminates 20-50 external components–saves space, cost • Integrates 220 V high frequency MOSFET, PWM control • Lower cost plastic DIP ...

Page 2

DPA423-426 Functional Block Diagram ....................................................................................................................................... 3 Pin Functional Description ...................................................................................................................................... 3 DPA-Switch Family Functional Description ............................................................................................................ 4 CONTROL (C) Pin Operation .................................................................................................................................. 4 Oscillator and Switching Frequency ....................................................................................................................... 5 Pulse Width Modulator & Maximum Duty Cycle ..................................................................................................... 6 Minimum Duty ...

Page 3

V C CONTROL ( SHUNT REGULATOR/ ERROR AMPLIFIER - + 5 (LIMIT) CURRENT LIMIT ADJUST START ON/OFF EXTERNAL CURRENT LIMIT ( LINE-SENSE ( OV/UV ...

Page 4

DPA423-426 DPA-Switch Family Functional Description DPA-Switch is an integrated switched mode power supply chip that converts a current at the control input to a duty cycle at the open drain output of a high voltage power MOSFET. During normal operation ...

Page 5

V, the control circuitry is activated and the soft-start begins. The soft-start circuit gradually increases the duty cycle of the MOSFET from zero to the maximum value over approximately 5 ms. The high voltage current source is turned ...

Page 6

DPA423-426 Pulse Width Modulator and Maximum Duty Cycle The pulse width modulator implements voltage mode control by driving the output MOSFET with a duty cycle inversely proportional to the current into the CONTROL pin that is in excess of the ...

Page 7

UV upper threshold has been reached again. Then, a soft-start will be initiated the next time CONTROL pin voltage reaches 5.8.V. If the power supply loses regulation before reaching the UV lower threshold, the device will enter auto-restart. At the ...

Page 8

DPA423-426 (typical), the CONTROL pin goes into the hysteretic mode of operation. In this mode, the CONTROL pin goes through alternate charge and discharge cycles between 4.8 V and 5.8 V (see CONTROL Pin Operation section above) and the IC ...

Page 9

Using Feature Pins FREQUENCY (F) Pin Operation The FREQUENCY pin is a digital input pin. Shorting the FREQUENCY pin to SOURCE pin selects the nominal switching frequency of 400 kHz (Figure 9) which is suited for most applications. For other ...

Page 10

DPA423-426 (Enabled) Output MOSFET Switching (Disabled) I (Default) LIMIT Current Limit -21.5 µA -25.5 µ Pin Voltage -250 -200 -150 -100 X Pin Current (µA) Note: These figures provide idealized functional characteristics with typical performance values. Please ...

Page 11

CONTROL (C) EXTERNAL CURRENT LIMIT (X) LINE-SENSE (L) Figure 8. LINE-SENSE (L), and EXTERNAL CURRENT LIMIT (X) Pin Input Simplified Schematic. DPA-Switch 230 µA (Negative Current Sense - ON/OFF, Current Limit Adjustment (Voltage Sense) 1 ...

Page 12

DPA423-426 Typical Uses of FREQUENCY (F) Pin + DC D Input CONTROL Voltage Figure 9. 400 kHz Frequency Operation. Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins + DC Input Voltage D L CONTROL ...

Page 13

Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins (cont Input Voltage CONTROL Figure 15. Externally Set Current Limit output or can be replaced by a manual ...

Page 14

DPA423-426 Typical Uses of LINE-SENSE (L) and EXTERNAL CURRENT LIMIT (X) Pins (cont.) + 619 kΩ Input CONTROL Voltage Figure 21. Active-on Remote ON/OFF with LINE-SENSE and EXTERNAL CURRENT ...

Page 15

Application Examples µH IN 2.5 A 36-75 VDC R1 619 kΩ 1% C1, C2 & µF 100 CONTROL CONTROL S X VR1 SMBJ 18.2 kΩ 150 V IN *Optional components Figure ...

Page 16

DPA423-426 + VDC J1 MΩ 619 kΩ 200 V C1 VR1 1 µF D SMAJ 100 V 150A CONTROL J1-2 Figure 26. A Cost ...

Page 17

L1 J1-1 PoE Interface 1 µH 2 VR51 28 V 500 mW R52 20 kΩ µF DC R51 100 V Input 24.9 kΩ Voltage 1% 1/4 W C51 D51 D52 BAV19 BAV19 ...

Page 18

DPA423-426 Key Application Considerations DPA-Switch Design Considerations Power Table This section provides a description of the assumptions used to generate the power tables (Tables 1 and 3 through 6) and explains how to use the information provided by them. All ...

Page 19

DPA425 would dissipate 0.5 W. Selecting DPA425 with associated reduced dissipation would increase overall converter efficiency by approximately 2%. Issues Affecting Dissipation: 1) Using synchronous rectification will tend to reduce device dissipation. 2) Designs with lower output voltages ...

Page 20

DPA423-426 the input decoupling capacitor. The SOURCE pin should not be used to return the power currents; incorrect operation of the device may result. The SOURCE is only intended as a signal ground. The device tab (SOURCE) is the correct ...

Page 21

Solder Side Component Side TOP VIEW V + DPA-Switch - V Maximize hatched copper area for optimum heat sinking Via between board layers V Figure 28. Layout Considerations for DPA-Switch Using S-PAK or R Package. Top Side PCB Bottom Side ...

Page 22

DPA423-426 DRAIN Voltage .................................. ................ -0 220 V DRAIN Peak Current: DPA423......................................1.75 A DPA424....................................... 3.5 A DPA425........................................... 7A DPA426....................................... 9.6 A CONTROL Voltage ................................................ -0 CONTROL Current .................................................... 100 mA LINE SENSE Pin Voltage ...

Page 23

Parameter Symbol CONTROL FUNCTIONS (cont.) Softstart Time t SOFT PWM Gain DC reg PWM Gain Temperature Drift Dynamic Z Impedance C Dynamic Impedance Temperature Drift CONTROL Pin Internal Filter Pole SHUTDOWN/AUTO-RESTART CONTROL Pin I Charging Current C(CH) Charging Current Temperature ...

Page 24

DPA423-426 Parameter Symbol LINE-SENSE (L) AND EXTERNAL CURRENT LIMIT (X) INPUTS (cont.) Line Overvoltage or Remote ON/ OFF Threshold I OV Current and Hysteresis (L Pin) Remote ON/OFF Negative Thresh- old Current and I REM Hysteresis (X Pin) L Pin ...

Page 25

Parameter Symbol FREQUENCY (F) INPUT FREQUENCY Pin V Threshold Voltage F FREQUENCY Pin I Input Current F FREQUENCY Pin t Delay Time delay(VF) CIRCUIT PROTECTION Self Protection Current Limit (See I LIMIT Note B) Initial Current I Limit INIT Leading ...

Page 26

DPA423-426 Parameter Symbol OUTPUT (cont.) Breakdown BV Voltage DSS Rise Time t R Fall Time t F SUPPLY VOLTAGE CHARACTERISTICS DRAIN Supply Voltage Shunt Regulator V Voltage C(SHUNT) Shunt Regulator Temperature Drift CONTROL I CD1 Supply/Discharge Current I CD2 NOTES: ...

Page 27

DRAIN VOLTAGE Figure 30. Duty Cycle Measurement. 120 100 Dynamic 1 = Impedance Slope CONTROL Pin Voltage (V) Figure 31. CONTROL Pin I-V Characteristic 470 Ω 0-15 V ...

Page 28

DPA423-426 BENCH TEST PRECAUTIONS FOR EVALUATION OF ELECTRICAL CHARACTERISTICS The following precautions should be followed when testing DPA-Switch by itself outside of a power supply. The schematic shown in Figure 33 is suggested for laboratory testing of DPA-Switch. When the ...

Page 29

Typical Performance Characteristics (cont.) 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - Junction Temperature (°C) Figure 36. Frequency vs. Temperature. 1.2 1.0 0.8 0.6 0.4 0.2 0 -50 - Junction Temperature (°C) Figure ...

Page 30

DPA423-426 Typical Performance Characteristics (cont.) 1 1.375 - I x 843 kΩ 1.4 ≤ ≤ -200 µA -25 µ 1.2 1.0 0.8 0.6 0.4 0.2 0 -225 -175 -125 -250 -200 -150 -100 EXTERNAL ...

Page 31

Typical Performance Characteristics (cont Scaling Factors: T DPA423 = 0.18 CASE 16 DPA424 = 0.36 DPA425 = 0.72 14 DPA426 = 1. Drain Voltage (V) Figure 48. ...

Page 32

DPA423-426 DIM inches mm A 0.367-0.387 9.32-9.83 B 0.240-0.260 6.10-6.60 C 0.125-0.145 3.18-3.68 G 0.015-0.040 0.38-1.02 H 0.120-0.140 3.05-3.56 J1 0.057-0.068 1.45-1.73 J2 0.014-0.022 0.36-0.56 K 0.008-0.015 0.20-0.38 L 0.100 BSC 2.54 BSC M 0.030 (MIN) 0.76 (MIN) N 0.300-0.320 ...

Page 33

Ref .024 (0.61) .034 (0.86) .315 (8.00) .380 (9.65) .638 (16.21) .050 (1.27) .038 (0.97) TO-263-7C .245 (6.22) MIN .225 (5.72) MIN .580 (14.73) ...

Page 34

DPA423-426 9.25 (0.364) A 9.55 (0.376) 0.75 (0.029) 1.30 (0.051) 7.85 (0.309) 8.15 (0.321) PIN #1 6X 0.63-0.89 (0.025-0.035) 0.25 (0.010 1.75 (0.069) 2.05 (0.081) 6X 0.10 (0.004) C Notes: 1. JEDEC reference: MO-169. 2. ...

Page 35

Revision Notes F 1) Final release data sheet Updated Figure 25 and text description Corrected missing text on page 9 and corrected Table 4. 2) Updated R package description. 3) Revised thermal impedances (θ 4) Updated ...

Page 36

... For the latest updates, visit our website: www.powerint.com Power Integrations reserves the right to make changes to its products at any time to improve reliability or manufacturability. Power Integrations does not assume any liability arising from the use of any device or circuit described herein. POWER INTEGRATIONS MAKES NO WARRANTY HEREIN AND SPECIFICALLY DISCLAIMS ALL WARRANTIES INCLUDING, WITHOUT LIMITATION, THE IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, AND NON-INFRINGEMENT OF THIRD PARTY RIGHTS ...

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