STEVAL-ISA018V1 STMicroelectronics, STEVAL-ISA018V1 Datasheet

BOARD EVAL BASED ON L6599

STEVAL-ISA018V1

Manufacturer Part Number
STEVAL-ISA018V1
Description
BOARD EVAL BASED ON L6599
Manufacturer
STMicroelectronics
Datasheets

Specifications of STEVAL-ISA018V1

Main Purpose
AC/DC, Primary Side
Outputs And Type
1, Isolated
Power - Output
150W
Voltage - Output
24V
Current - Output
6A
Voltage - Input
185 ~ 265 or 85 ~ 185 VAC
Regulator Topology
Resonant
Board Type
Fully Populated
Utilized Ic / Part
L6599
Product
Power Management Modules
Lead Free Status / RoHS Status
Lead free / RoHS Compliant
Frequency - Switching
-
Lead Free Status / Rohs Status
Lead free / RoHS Compliant
Other names
497-8265
UM0727
User manual
STEVAL-ISA018V1 demonstration board based on resonant
half-bridge SMPS for industrial applications
Introduction
This user manual describes a high efficiency solution for industrial power supplies with a
continuous output power of 150 W and peak power up to 240 W. It takes advantage of the
resonant approach to minimize switching losses, resulting in higher than 90% efficiency. The
topology is based on half-bridge and operated in a resonant fashion by means of a resonant
LC tank, driven by the L6599 dedicated controller.
The board provides one regulated output, V
=24 V with I
=6 A, and an overload capability
O
O
of up to I
=10 A. Output voltage and current are controlled by the TSM1011 constant
O
voltage and constant current controller, providing square output regulation, while the
overload is managed by thermal protection (PTC) on the output rectifiers.
The board, shown in
Figure
1, is obtainable using the order code STEVAL-ISA018V1.
Figure 1.
STEVAL-ISA018V1 board prototype
May 2010
Doc ID 15906 Rev 1
1/18
www.st.com

Related parts for STEVAL-ISA018V1

STEVAL-ISA018V1 Summary of contents

Page 1

... The board, shown in Figure 1. STEVAL-ISA018V1 board prototype May 2010 half-bridge SMPS for industrial applications =24 V with I O Figure 1, is obtainable using the order code STEVAL-ISA018V1. Doc ID 15906 Rev 1 UM0727 User manual =6 A, and an overload capability O www.st.com 1/18 ...

Page 2

Contents Contents 1 Demonstration board description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 2 Experimental waveforms ...

Page 3

... Figure 3. Resonant transformer: pinout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Figure 4. Resonant transformer: mechanical drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 5. STEVAL-ISA018V1 board layout with tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Figure 6. Midpoint voltage and transformer current - Vin = 230 Vac, Vout=24.6 V, Iout = 2 A (CH1: HB midpoint voltage; CH2: transformer current Figure 7. Midpoint voltage and transformer current - Vin = 230 Vac, Vout=24.6 V, Iout = 2 A (CH1: HB midpoint voltage ...

Page 4

... Demonstration board description 1 Demonstration board description The STEVAL-ISA018V1 board is based on an LLC resonant converter, and employs the 5 Ω, 500 V STF21NM50N power MOSFET as the primary switches in the half-bridge. The STF21NM50N is produced using STMicroelectronics’ proprietary high voltage MDmesh™ II technology. Thanks to this technology, the switch features a very low R gate charge and high switching performance ...

Page 5

UM0727 Figure 2. Schematic Demonstration board description Doc ID 15906 Rev 1 5/18 ...

Page 6

Demonstration board description Regulation of the output voltage is performed by secondary feedback on the 24 V output. The feedback network consists of a programmable voltage reference, TSM1011, driving an optocoupler which ensures the required insulation between the primary and ...

Page 7

... The board layout is shown in side 35 µm PCB FR-4 (130 x 66 mm). Figure 5. STEVAL-ISA018V1 board layout with tracks Demonstration board description Figure 5. The whole power supply is produced on a double Doc ID 15906 Rev 1 ...

Page 8

... Demonstration board description Table 3. STEVAL-ISA018V1 BOM list Reference Value C1 220 nF C2 100 nF C3 680 µF C4 220 pF C5 100 nF C6 100 C10 100 pF C12 470 pF C14 470 pF C15 220 pF C16 22 nF C17 4.7 µF C18 47 nF C19 100 nF C20 470 µF C21 470 µ ...

Page 9

... UM0727 Table 3. STEVAL-ISA018V1 BOM list (continued) Reference Value C42 1 µF CN1 3 pos CN2 2 pos CN3 4 pos DP1 D1 S1M/11T D2 D3 LS4148 D4 LS4148 D5 LS4148 D6 LS4148 D7 LS4148 D8 STPS20H100 D9 BAV23C D11 LS4148 D12 D13 STPS20H100 DL1 LED L1 2x25 mH 2 Ω NTC1 NTC2 10 kΩ 100 kΩ ...

Page 10

... Demonstration board description Table 3. STEVAL-ISA018V1 BOM list (continued) Reference Value R15 10 kΩ 220 Ω R16 R17 1 kΩ 470 Ω R18 10 Ω R19 R20 1 kΩ R21 15 kΩ R22 1 kΩ R23 1 kΩ R24 22 kΩ R25 10 kΩ ...

Page 11

... UM0727 Table 3. STEVAL-ISA018V1 BOM list (continued) Reference Value 0 Ω R54 47 Ω R55 T1 SRW40EC2-E01 U1 L6599 U2 TCET1101 U3 TS321 U4 TSM1011 Q1 STB21NM50N Q2 STB21NM50N Q3 BC817 Q4 STN715 Z1 VK300 Description Resistor, - SMD 0603 Resistor SMD 1206 Switch mode transformer - TDK STMicroelectronics - high voltage resonant controller Optocoupler - Vishay STMicroelectronics - low power single operational amplifier - SOT 23-5 STMicroelectronics constant voltage and constant current controller - SO-8 STMicroelectronics - MOSFET MDmesh II 500 V -0.15 Ω ...

Page 12

Experimental waveforms 2 Experimental waveforms In this section some experimental waveforms are given. The contents of the following images show the output ripple, both at low frequency and high frequency, the short circuit protection operations and the startup and shutdown ...

Page 13

UM0727 Figure 8. Midpoint voltage and transformer current - Vin = 230 Vac, Vout=24.6 V, Iout = 2 A (CH1: HB midpoint voltage; CH2: transformer current) Figure 9. Midpoint voltage and transformer current - Vin = 230 Vac, Vout=24.6 V, ...

Page 14

Experimental waveforms Figure 10. Midpoint voltage and transformer current - Vin = 230 Vac, Vout=24.6 V, Iout = 2 A (CH1: HB midpoint voltage; CH2: transformer current) 14/18 Doc ID 15906 Rev 1 UM0727 AM04395v1 ...

Page 15

UM0727 3 EMI measurements EMI behavior has been evaluated, as shown in been obtained using the standard settings with a 50 Ω LISN and a spectrum analyzer using the peak detector. The emissions are below the limit of the quasi-peak ...

Page 16

... Conclusions 4 Conclusions This document describes the STEVAL-ISA018V1 demonstration board which implements a single output SMPS for industrial applications. The power supply is based on the L6599 resonant controller and uses the latest MDmesh II power MOSFET technology in order to achieve very high efficiency in all the operating range. ...

Page 17

UM0727 5 Revision history Table 4. Document revision history Date 18-May-2010 Revision 1 Initial release Doc ID 15906 Rev 1 Revision history Changes 17/18 ...

Page 18

... Information in this document is provided solely in connection with ST products. STMicroelectronics NV and its subsidiaries (“ST”) reserve the right to make changes, corrections, modifications or improvements, to this document, and the products and services described herein at any time, without notice. All ST products are sold pursuant to ST’s terms and conditions of sale. ...

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