63811-5200 Molex Inc, 63811-5200 Datasheet - Page 2

• Manufacturer Part Number: 63811-5200
• Description: TOOL HAND CRIMP 22-28AWG
• Manufacturer: Molex Inc
• Series: SPOX™r
• Type: Crimp Toolr

Specifications of 63811-5200

• Tool Type: Hand Crimper
• Features: Side Entry, Ratchet
• Product: Crimping, Stripping & Cutting Tools & Drills
• Crimp Size: 28AWG To 22AWG
• Rohs Compliant: NA
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: Rectangular Contacts, 22-28 AWG
• For Use With: WM18783 - CONN TERM FEMALE 22-28AWG TINWM18889CT - CONN FEMALE 22-28AWG 2.5MM TINWM18889TR - CONN FEMALE 22-28AWG 2.5MM TINWM17406 - CONN TERM FEMALE 22-28AWG CRIMP
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: 063811-5200; 063811-5200-P; 0638115200; 0638115200-P; 63811-5200-P; 638115200; 638115200-P; WM18830

Hand Crimp Tool for SPOX™ Terminals
Doc No: ATS- 638115200
Revision: B
CONDITIONS:
OPERATION
After crimping, the conductor profiles should measure the following (see notes on page 5).
CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as
damage can occur to the tool or die.
Open the tool by squeezing the handles together, at the end of the closing stroke, the ratchet mechanism will
release the handles, and the hand tool will spring open.
Crimping Terminals
1. Select the desired terminal listed in the preceding charts. Make sure that
2. Swing the terminal locator away from the crimp tool shown in Figure 2.
3. When using the locator, press down on the wire stop on the locator as
4. Return the locator to its original position.
5. Insert the proper wire over the terminal. Some large O.D. wires may need to be placed into the terminal before
6. Compress the terminal by squeezing the tool handles until the ratchet mechanism cycle has been completed.
Series No.
Terminal
50802
45627
5103
5263
the proper locator is mounted on the tool.
Some terminals with large insulation grips may interfere with the crimp
tooling when swinging the locator into position. The terminal must then be
loaded into the locator in the closed/crimp position.
shown in Figure 2. Insert the proper terminal into the proper nest opening.
Make sure when choosing the nest opening, it will correspond with the A,
B, or C profile on the hand tool.
closing the tool. Gently touch the wire stop with the end of the wire. See Figure 3.
Release handles to open the jaws.
✴
To Achieve IPC-A-620 Class 2 crimps. The following over-all wire insulation diameter ranges are recommended:
Locator AWG mm
Hand
Tool
1
1
1
1
1
1
1
1
1
1
1
1
2
2
Wire Size
22
24
26
28
22
24
26
28
22
24
26
28
22
24
Release Date: 04-03-06
Revision Date: 11-29-07
0.35 0.73-0.80 .029-.031 1.40
0.20 0.67-0.74 .026-.029 1.40
0.12 0.63-0.69 .025-.027 1.40
0.08 0.61-0.67 .024-.026 1.40
0.35 0.73-0.80 .029-.031 1.40
0.20 0.67-0.74 .026-.029 1.40
0.12 0.63-0.69 .025-.027 1.40
0.08 0.61-0.67 .024-.026 1.40
0.35 0.73-0.80 .029-.031 1.40
0.20 0.67-0.74 .026-.029 1.40
0.12 0.63-0.69 .025-.027 1.40
0.08 0.61-0.67 .024-.026 1.40
0.35 0.73-0.80 .029-.031 1.40
0.20 0.67-0.74 .026-.029 1.40
2
1.
2.
3.
mm
Profile A: 1.20-1.90mm (.047-.075 inch)
Profile B: 1.20-1.55mm (.047-.061 inch)
Profile C: 1.15-1.30mm (.045-.051 inch)
Height (Ref.)
Conductor Crimp
In.
Width (Ref.) Height (Ref.) Width (Ref.)
mm
UNCONTROLLED COPY
.055
.055
.055
.055
.055
.055
.055
.055
.055
.055
.055
.055
.055
.055
In.
1.68
1.57
1.42
1.42
1.68
1.57
1.42
1.42
1.68
1.57
1.42
1.42
1.68
1.57
mm
Insulation Crimp
.066
.062
.056
.056
.066
.062
.056
.056
.066
.062
.056
.056
.066
.062
In.
1.90
1.90
1.50
1.50
1.90
1.90
1.50
1.50
1.90
1.90
1.50
1.50
1.90
1.90
mm
LOCATOR
JAWS OPEN
.075 44.48 10.0 X
.075 28.91
.059 17.79
.059 11.12
.075 44.48 10.0 X
.075 28.91
.059 17.79
.059 11.12
.075 44.48 10.0 X
.075 28.91
.059 17.79
.059 11.12
.075 44.48 10.0 X
.075 28.91
In.
Pull Force
Minimum
N
Lb. A B C
6.5
4.0
2.5
6.5
4.0
2.5
6.5
4.0
2.5
6.5
Figure 1
Page 2 of 6
✴
Profile
X
X
X
X
X
X
X
X
X
X