63811-5200 Molex Inc, 63811-5200 Datasheet - Page 4

• Manufacturer Part Number: 63811-5200
• Description: TOOL HAND CRIMP 22-28AWG
• Manufacturer: Molex Inc
• Series: SPOX™r
• Type: Crimp Toolr

Specifications of 63811-5200

• Tool Type: Hand Crimper
• Features: Side Entry, Ratchet
• Product: Crimping, Stripping & Cutting Tools & Drills
• Crimp Size: 28AWG To 22AWG
• Rohs Compliant: NA
• Lead Free Status / RoHS Status: Not applicable / Not applicable
• For Use With/related Products: Rectangular Contacts, 22-28 AWG
• For Use With: WM18783 - CONN TERM FEMALE 22-28AWG TINWM18889CT - CONN FEMALE 22-28AWG 2.5MM TINWM18889TR - CONN FEMALE 22-28AWG 2.5MM TINWM17406 - CONN TERM FEMALE 22-28AWG CRIMP
• Lead Free Status / Rohs Status: Lead free / RoHS Compliant
• Other names: 063811-5200; 063811-5200-P; 0638115200; 0638115200-P; 63811-5200-P; 638115200; 638115200-P; WM18830

Hand Crimp Tool for SPOX™ Terminals
Doc No: ATS- 638115200
Revision: B
Maintenance
It is recommended that each operator of the tool be made aware
of, and responsible for, the following maintenance steps:
1. Remove dust, moisture, and other contaminants with a
2. Do not use any abrasive materials that could damage the
3. Make certain all pins; pivot points and bearing surfaces are
4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto
5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies,
Miscrimps or Jams
Should this tool ever become stuck or jammed
in a partially closed position,
handles open or closed.
easily by pressing the ratchet release lever.
See Figure 6.
How To Adjust Tool Preload
(See Figure 6)
This hand tool is factory preset to 25-45 LBS.
preload. It may be necessary over the life of
the tool to adjust tool handle preload force.
Listed below are the steps required to adjust
the crimping force of the hand tool to obtain proper crimp conditions:
1. Remove or fold back the handle grip from the handle to expose the eccentric axle and setting wheel.
2. Remove the locking screw with a 2mm hex wrench. The wrench set (63810-0101), is not supplied. It is sold
3. Turn the eccentric axle and setting wheel with the wrench or pliers Counter-clockwise (CCW) will increase
4. Replace the locking screw, aligning the nearest notch in the setting wheel to locking screw.
5. Replace the handle grip.
6. Check the crimp specifications or conduct a pull test after tool handle preload force is adjusted.
clean brush, or soft, lint free cloth.
tool.
protected with a thin coat of high quality machine oil. Do not
oil excessively. This tool was engineered for durability but
like any fine piece of equipment it needs cleaning and
lubrication for a maximum service life of trouble free crimping. Light oil such as 30 weight automotive oil used
at the oil points shown in Figure 6, every 5,000 crimps or 3 months, will significantly enhance the tool life.
certain terminations may affect the electrical characteristics of an application.
and store the tool in a clean, dry area.
separately from the hand tool.
handle force.
The tool will open
Release Date: 04-03-06
Revision Date: 11-29-07
Do Not force the
SEPERATELY)
WRENCH SET
ECCENTRIC AXLE
(SOLD
UNCONTROLLED COPY
SETTING WHEEL
LOCKING
SCREW
Figure 5
REMOVED
HANDLE
GRIP
HANDLE
GRIP
(BOTH SIDES) LIGHT OIL
(EVERY 3 MONTHS OR
LUBRICATION POINTS
CHECK POINT
PRELOAD
5,000 CRIMPS)
25.4MM
RELEASE LEVER
RATCHET
Figure 6
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