1-45160-0 Tyco Electronics, 1-45160-0 Datasheet

no-image

1-45160-0

Manufacturer Part Number
1-45160-0
Description
TOOL HEAD CRIMP 22-16AWG P-G
Manufacturer
Tyco Electronics
Series
Plasti-Grip™r
Datasheet

Specifications of 1-45160-0

Connector Type
Terminals and Splices
Crimp Handle
1213563-1, 1213804
Crimp Or Cable Size
16-22 AWG
Lead Free Status / RoHS Status
Not applicable / Not applicable
Crimping Heads 1–45160–0 and 1–45575–1 are
designed to crimp PLASTI–GRIP Butt Splices onto
solid or stranded copper wire size 22–14 AWG. Refer
to Figure 2. The crimping heads are used with Double
Action Battery Powered Hand Tool Kits 1213804–[ ].
This instruction sheet provides recommended
procedures for wire preparation, crimping head
installation, crimping, and maintenance and
inspection. For information concerning tool setup and
E
The crimping heads can also be used with the
626 Double Action Pneumatic Tool Adapter
1213563-1.
Figure 1
operation, refer to Customer Manual 409–10056
packaged with the battery tool kit.
Reasons for reissue are provided in Section 8,
REVISION SUMMARY.
The crimping head consists of integral jaws which
close in an arc–like motion. After an operator locates
the splice between the crimping jaws and inserts the
stripped wire, the tool is activated to crimp the splice
to the wire.
Dimensions are in metric units with [inches in
brackets]. Figures and illustrations are for
reference only and are not drawn to scale.

1-45160-0 Summary of contents

Page 1

... Reasons for reissue are provided in Section 8, REVISION SUMMARY. The crimping head consists of integral jaws which close in an arc–like motion. After an operator locates the splice between the crimping jaws and inserts the stripped wire, the tool is activated to crimp the splice to the wire. ...

Page 2

... Insulation Barrel Crimp Dot Code WIRE SIZE SPLICE TOOL RANGE (AWG) COLOR 22-16 1-45160-0 Red 16-14 1-45575-1 Blue NOTE: Refer to Tyco Electronics Catalog 82042 for product part numbers. Figure 2 3. HEAD INSTALLATION AND REMOVAL 3.1. Head Selection The crimping heads are coded to match the splice insulation color ...

Page 3

... Frequency of inspection should be adjusted to suit your requirements through experience. Frequency of inspection depends on: 1. The care, amount of use, and handling of the crimping head. 2. The type and size of the product crimped. 3. The degree of operator skill. 4. The presence of abnormal amounts of dust and dirt ...

Page 4

... Figure 6 Disconnect the battery and remove crimping head from tool before inspecting crimping chambers. 1. Remove oil and dirt from the jaw bottoming surfaces and plug gage element surfaces. 2. Close wire barrel crimping jaws until they are bottomed, but not under pressure. ...

Page 5

... Align the NO–GO element and try to insert it into the chamber. The element may start entry, but it must not pass completely through the crimping chamber. 5. Repeat this procedure for the insulation crimping section using a plug gage as shown in Figure 7B ...

Page 6

... PART NUMBER FOR TOOL ITEM ITEM 1-45160-0 1 305173 2 39207 3 24367-4 4 4-21924 PLASTI-GRIP Butt Splice Crimping Heads REPLACEMENT PARTS DESCRIPTION DESCRIPTION 1-45575-1 305234 LOCATOR (Stop) PIN, Crimp Adjustment WASHER, Spring Lock SCREW, Machine Figure 8 408-10030 QTY PER HEAD Rev ...