1-45160-0 Tyco Electronics, 1-45160-0 Datasheet - Page 2

• Manufacturer Part Number: 1-45160-0
• Description: TOOL HEAD CRIMP 22-16AWG P-G
• Manufacturer: Tyco Electronics
• Series: Plasti-Grip™r

Specifications of 1-45160-0

• Connector Type: Terminals and Splices
• Crimp Handle: 1213563-1, 1213804
• Crimp Or Cable Size: 16-22 AWG
• Lead Free Status / RoHS Status: Not applicable / Not applicable

NOTE: Refer to Tyco Electronics Catalog 82042 for product part
numbers.
3. HEAD INSTALLATION AND REMOVAL
3.1. Head Selection
The crimping heads are coded to match the splice
insulation color. Observe the embossed dots on the
insulation of finished crimps to ensure that the correct
combination of splice and head was used as shown in
Figure 2.
3.2. Installation
2
DANGER
DANGER
RANGE (AWG)
of 6
NOTE
1. Remove quick pins from the adapter assembly.
Refer to Figure 1.
2. Insert crimping head into the adapter assembly.
3. After the crimping head is properly aligned,
insert the quick pins through the two holes in the
adapter and through the holes in the crimp head.
WIRE SIZE
22-16
16-14
Insulation
Barrel
Wire Barrel
6.35-7.14 [.250-.281]
Wire Strip Length
Crimping heads are coated with a preservative to
prevent rust and corrosion. Wipe this preservative
from the head, particularly from the crimping
surfaces.
To avoid personal injury, be sure to exercise
extreme caution when handling the crimp tool.
Avoid accidentally depressing the trigger control
when installing or removing crimp heads.
DO NOT operate the battery tool without the
proper crimping head installed. After crimping
head is installed, make sure that the quick pins
are properly inserted to avoid personal injury and
damage to the tool.
Typical PLASTI-GRIP
1-45160-0
1-45575-1
TOOL
Butt Splice
Figure 2
SPLICE
COLOR
Blue
Red
Crimp Dot
Code
PLASTI-GRIP Butt Splice Crimping Heads
CRIMP DOT
CODE
2 Dots
1 Dot
3.3. Removal
Remove the quick pins from the crimping head; then
remove the crimping head from the tool holder.
4. CRIMPING PROCEDURES
4.1. Butt Splice Crimping Procedure
CAUTION
DANGER
DANGER
Crimping Butt Splice
NOTE
1. Strip wire to dimensions shown in Figure 2. DO
NOT nick wire strand or use wires with nicked or
missing conductor strands.
2. Position splice between crimping jaws so that
the end of the splice rests against the locator. See
Figure 3.
3. Depress the trigger to advance the moving ram.
This closes the crimp jaws to hold the terminal in
place. DO NOT deform the wire barrel.
4. Insert stripped wire into wire barrel of splice until
the end of the conductor is against the splice wire
stop. See Figure 3.
5. Activate tool to complete the crimp.
6. To crimp the other half of the butt splice,
reposition it in the crimping jaws and repeat Steps
1 through 5. If the splice cannot be turned, rotate
crimping head. See Figure 3.
End of Splice Resting
Against Locator
The quick pins will snap" into position when they
are properly inserted.
To avoid personal injury, ALWAYS disconnect the
battery from the tool before removing crimping
head.
To avoid personal injury, ALWAYS keep fingers
clear of crimping jaws when operating the tool.
Never place anything within the crimping jaws
except Tyco Electronics splices.
Damaged product should not be used. If a
damaged terminal or splice is evident, it should
be cut from the wire and replaced. Do NOT
re-terminate terminals or splices.
Locator
Figure 3
408-10030
Rev
A