pm75cs1d120 Mitsumi Electronics, Corp., pm75cs1d120 Datasheet

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pm75cs1d120

Manufacturer Part Number
pm75cs1d120
Description
Mitsubishi Ipm L1/s1-series Application Note Igbt Modules
Manufacturer
Mitsumi Electronics, Corp.
Datasheet

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Part Number:
PM75CS1D120
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EUPEC/Infineon
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Part Number:
PM75CS1D120
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MITSUBISHI/三菱
Quantity:
20 000
IPM L1/S1-series
APPLICATION NOTE
Sep. 2008

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pm75cs1d120 Summary of contents

Page 1

IPM L1/S1-series APPLICATION NOTE Sep. 2008 ...

Page 2

Product Line-up 2. Internal circuit 3. Package Outline 4. Applications of IPM to General purpose Inverter (reference) 5. Term Explanation 6. Numbering System 7. Structure 8. Correct and Safety Use of Power Module 9. Reliability 10. Installation of power ...

Page 3

... PM50RL1A120 PM75RL1A120 PM100RL1A120 PM150RL1A120 1200V (AC400V) Screw type PM25CL1A120 PM50CL1A120 PM75CL1A120 PM100CL1A120 PM150CL1A120 1200V (AC400V) Screw type PM25CS1D120 PM50CS1D120 PM75CS1D120 PM100CS1D120 IPM L1-series Small-package Screw type package IPM S1-series package 3 Pin type PM25RL1C120 PM25RL1B120 PM50RL1B120 PM75RL1B120 Pin type PM25CL1B120 PM50CL1B120 PM75CL1B120 ...

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Brake) L1-series Ex.) 7in1 type Gnd In Fo Vcc Gnd In Fo Vcc Gnd In Fo Vcc Gnd Si Out OT Gnd Si Out OT Gnd Si Out ...

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Outline IPM L1-series Mini-package 2-φ4.3 MOUNTING HOLES 17.5± 0.5 IPM L1-series Small-package (Screw type 19.75 (19.75) 3.25 B 6-M5 NUTS 10.75 32.75 Mitsubishi IPM L1/S1-Series Application ...

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IPM L1-series Small-package (Pin type 120 7 106 19.75 66 3.25 3-2 3 2.5 19 7.75 98.25 IPM L1-series Medium-package 6-M5 NUTS 26 ...

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IPM S1-series package Package Outline 7 Sep. 2008 ...

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... PM75RL1A120,PM75RL1B120 PM75CL1A120,PM75CL1B120 PM100RL1A120,PM100CL1A120 PM150RL1A120,PM150CL1A120 For Converter S1-series PM50CS1D060 RM30TA-H PM75CS1D060 RM30TA-H RM50TC-H RM75TC-H RM75TC-H For Converter S1-series PM25CS1D120 RM20TA-2H PM50CS1D120 RM50TC-2H PM75CS1D120 RM50TC-2H RM50TC-2H 8 For Converter Diode RM30TA-H RM30TA-H RM50TC-H RM75TC-H RM75TC-H PM100DZ-H 3 For Converter Diode RM20TA-2H RM50TC-2H RM50TC-2H RM50TC-2H PM60DZ-2H ...

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Term Explanation General 1 Symbol IGBT Insulated Gate Bipolar Transistor FWDi Free Wheeling Diode IPM Intelligent Power Module tdead Dead Time IPM Motor Interior Permanent Magnet Motor CMR Common Mode Noise Reduction CTR Current Transfer ...

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Numbering System Label) L1-series Mini-package ,L1-series Small-package, S1-series L1-series Medium-package Type Name) Mitsubishi IPM L1/S1-Series Application Note Numbering System PM100RL1A060 PM300RL1A060 Specification Number (Not printed on the label) Voltage Class 060: 600V ,120: 1200V Package L1: L1-series L1A: Main ...

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Structure ex.) L1-series Small package Screw type 1.Main electrode 9.Control PCB 6.Wire Part 1 Main electrode 2 Control input terminal 3 Resin 4 Gel 5 Case 6 Wire 7 Chip 8 Base plate 9 Control PCB 10 Insulated substrate ...

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L1-series Mini package Screw type 10.Internal 1.Main electrode connection terminal 5.Wire Part 1 Main electrode 2 Control input terminal 3 Gel 4 Case 5 Wire 6 Chip 7 Base plate 8 Control PCB 9 Insulated substrate 10 Internal connection ...

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L1-series Medium package 5.Cover 1.Main electrode 9.Control PCB 6.Wire Part 1 Main electrode 2 Control input terminal 3 Gel 4 Case 5 Cover 6 Wire 7 Chip 8 Base plate 9 Control PCB 10 Insulated substrate 11 Internal connection ...

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S1-series package 1.Main electrode 7.Wire 9.Base plate Part 1 Main electrode 2 Control input terminal 3 Gel 4 Resin 5 Case 6 Cover 7 Wire 8 Chip 9 Base plate 10 Control PCB 11 Insulated substrate 12 Internal connection ...

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Correct and Safety Use of Power Module 8. Correct and Safety Use of Power Module Unsuitable operation (such as electrical, mechanical stress and so on) may lead to damage of power modules. Please pay attention to the following descriptions and ...

Page 16

Correct and Safety Use of Power Module When mounting a module on a heat sink, a device could get damage or degrade if a sudden torque Mounting ("one side tightening ") is applied at only one mounting terminal, since stress ...

Page 17

Reliability, Installation of power Module 9.Reliability Please refer to the URL of our web site. “http://www.mitsubishichips.com/Global/index.html” 10. Installation of power Module 10-1. Installing Capacitor During switching, voltage is induced in power circuit stray inductance by the high di/dt of the ...

Page 18

Thermal Impedance Considerations & Chip Layout The junction to case thermal resistance R datasheet. The case temperature has been measured at the just under the chip. The chip location is given with a data sheet. Note *The thermal impedance ...

Page 19

... Thermal resistance 600V type Type Name PM50CS1D060 PM75CS1D060 PM100CS1D060 PM150CS1D060 PM200CS1D060 Thermal resistance 1200V type Type Name PM25CS1D120 PM50CS1D120 PM75CS1D120 PM100CS1D120 Mitsubishi IPM L1/S1-Series Application Note Installation of power Module Inverter part Just under the chip IGBT-chip FWDi-chip IGBT-chip Rth(j-c)Q Rth(j-c) Rth(j-c)Q ...

Page 20

Coating Method of Thermal Grease (Example) The coating method of thermal grease is introduced in this section. The thermal grease is called as grease in the following. Preparations: power module, grease, scraper or roller, electronic mass meter and gloves ...

Page 21

... PM25RL1A120, PM25CL1A120 PM50RL1A120, PM50CL1A120 PM75RL1A120, PM75CL1A120 PM100RL1A120, PM100CL1A120 PM150RL1A120, PM150CL1A120 PM50CS1D060, PM75CS1D060 PM100CS1D060, PM150CS1D060 PM200CS1D060 PM25CS1D120, PM50CS1D120 PM75CS1D120, PM100CS1D120 Installation of power Module Connection method and type name of connector Main terminal Connect by solder. Control terminal Connect by solder. Main terminal Connect by screw (screw:M5). ...

Page 22

Terminal of IPM (1) The material of control terminal of IPM (L1-series RL1A, CL1A type /S1-series reference of the connector selection, the material and the metal finishing of the control terminal on the side of IPM are ...

Page 23

The main terminal of IPM The structure of main terminal of IPM are shown bellow Package L1-series RL1A/CL1A S1-series (6) The guide pin of IPM The guide pin on both sides of the control terminal of ...

Page 24

Using IPM 11-1. Instruction of the symbol of a terminal of IPM No Name Symbol 1 Power V D -supply V UP1 V VP1 V WP1 + + 2 Ground UPC V VPC V ...

Page 25

Fault F O -output Inverter P Power -supply 7 Inverter N -ground Output Brake B -output This is the output indicating faulty state of IPM. V Faulty modes are ...

Page 26

Function of the IPM Function Symbol Drive - · Off-level input signal (V and on-level input signal (V Short circuit SC · IPM monitors forward collector current of each IGBT by current sensor built in IGBT Current chip. If ...

Page 27

... IPM in order to help minimize transient voltages. Note: The condition VCE, VCES has to be carefully checked for each IPM switch. For easing the design an-other rating is given on the datasheets, VCC(surge), i.e., the maximum allowable switching surge voltage applied between the P and N terminals. Switching SOA ...

Page 28

Active Region SOA Like most IGBTs, the IGBTs used in the IPM are not suitable for linear or active region operation. Normally device capabilities in this mode of operation are described in terms of FBSOA (Forward Biased Safe Operating ...

Page 29

Over Temperature (OT) The IPM has a temperature sensor mounted on surface of IGBT chips. If the temperature of the IGBT chips exceeds the over temperature trip level (OT) the IPMs internal control circuit will protect the power devices by ...

Page 30

The operating-sequence of the OT protection a1 : The normal operation=IGBT The overheating detection (OTt IGBT OFF (Even if it makes an input signal The overheating detection reset (OTr) a5 ...

Page 31

Interface Circuit Requirements The IGBT power switches in the IPM are controlled by a low level input signal. The active low control input will keep the power devices off when it is held high. Typically the input pin of ...

Page 32

Control Power supply of IPM (1) The control power supply The control supply voltage range should be within the limits shown in the specifications. Control supply voltage V 0~4.0 4.0~12.5 12.5~13.5 13.5~16.5 16.5~20 20.0~ Specifications for Ripple Noise High ...

Page 33

Applications of IPM L1/S1-series to Motor drive (ex. 7in1 PM**RL1A060, PM**RL1A120) ≥10μ 20k → ≥0.1μ 20k → ≥0.1μ 20k → ≥0.1μ 20k → ...

Page 34

Interface of control side of IPM IPM (Intelligent Power Modules) is easy to operate. The integrated drive and protection circuits require only an isolated power supply and a low level on/off control signal. A fault output is provided for ...

Page 35

Example of opto coupler The example of the opto-coupler recommended for IPM is shown below. High speed opto coupler High speed opto couplers are connected to the control input terminals of IPM. When choosing opto coupler, pay attention to ...

Page 36

Notice of using opto coupler The opto coupler can isolate the primary side and secondary side. But, this is not correct at the high frequency. Because, opto coupler have a parasitic capacity between primary side and secondary side. When ...

Page 37

Other notice of using IPM (1) The treatment of the terminal not to use Type CL1A,CL1B have B terminal. These terminal aren’t connected to the circuit. The pattern can be connected with this terminal. However, pay attention to the ...

Page 38

... PM50RL1A/RL1B120 PM50CL1A/CL1B120 PM75RL1A/RL1B120 PM75CL1A/CL1B120 PM100RL1A120 PM100CL1A120 PM150RL1A120 PM150CL1A120 S1-series Condition : VD=15V,Tj=25°C, Unit : mA IPM S1-series Type. Name PM50CS1D060 PM75CS1D060 PM100CS1D060 PM150CS1D060 PM200CS1D060 PM25CS1D120 PM50CS1D120 PM75CS1D120 PM100CS1D120 -side DC 20kHz Typ Max Typ Max Typ ...

Page 39

The circuit current of control power supply of IPM increases with the carrier frequency. The carrier frequency dependence of the circuit current of the IPM control power supply can be approximated as a straight line like the following figure. ID ...

Page 40

Fo Circuit In order to keep the interface circuits simple the IPM uses a single on/off output to alert the system controller of all fault conditions. The system controller can easily determine whether the fault signal was caused by ...

Page 41

Power Loss and Junction Temperature 12. Power Loss and Junction Temperature Junction temperature can be used as an indication of IGBT module situation. This section will discuss how to calculate junction temperature and give an example based on waveform shown ...

Page 42

Average Power Loss The average power loss per pulse ( Fig.12.4 is approximation of Fig.12.1 by using rectangle wave. Average power loss during period of tw2 is (See Fig.12. ...

Page 43

In case of short on interval or low duty as in Fig.12.5, Junction temperatures rise to the highest value at the turn-off moment of tw2 while the case temperature is stationary. (See Fig.12.7) Temperature difference between junction and ...

Page 44

In a similar way to (2), temperature change of heat-sink should be taken into consideration as well necessary to know the transient heat impedance of the heat-sink. (Fig.12.9) Similarly, the temperature difference between junction and ambient ...

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Average Power Loss Simplifi ed Calculation 13. Average Power Loss Simplified Calculation (1) VVVF Inverter Applicability Range It is applicable to total power loss calculation for selection of IGBTs used in VVVF inverters not applicable in the thermal ...

Page 46

Average Power Loss Simplifi ed Calculation Irr Vcc Psw 4 Because reverse recovery of free-wheeling diodes occurs in half cycle of the output current, the dynamic power loss of FWDi is 1 Irr (@ Icp sin ...

Page 47

Notice for safe Designs and when Using This Specification Mitsubishi Electric Corporation puts the maximum effort into making semiconductor products better and more reliable, but these are always the possibility that trouble may occur with them. Trouble with semiconductors ...

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