CM6802A CHAMP [Champion Microelectronic Corp.], CM6802A Datasheet

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CM6802A

Manufacturer Part Number
CM6802A
Description
EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER
Manufacturer
CHAMP [Champion Microelectronic Corp.]
Datasheet

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family.
Beside all the goodies in the CM6800, it is designed to meet
the EPA/80+ regulation. With the proper design, its
efficiency of power supply can easily approach 85%.
CM6800,CM6800A or ML4800 board, 6 things need to be
taken care before doing the fine tune:
http://www.championmicro.com.tw
GENERAL DESCRIPTION
Switching
CM6800 family boards can gain the following advanced
performances:
2009/11/02
CM6802A/B/AH/BH is pin to pin compatible with CM6800
To start evaluating CM6802A/B/AH/BH from the exiting
1.)
2.)
3.)
4.)
5.)
6.)
7.)
8.)
1.) Change RAC resistor (on pin 2, IAC) from the old
2.) Change RTCT pin (pin 7) from the existing value to
3.) Adjust all high voltage resistor around 5 mega ohm
4.) VRMS pin (pin 4) needs to be 1.125V at
5.) At full load, the average Veao needs to around 4.5V
6.) Soft Start pin (pin 5), the soft start current has been
below 40% of the full load.
existing 6800 power supply.
boost ripple current can be reduced; therefore, the
boost inductor core size maybe reduced.
270VAC.
easy.
reduced and EMI noise maybe reduced.
cause, the cost will be reduced.
Around 2% efficiency gain when the output load is
Hold Up time can be increased ~ 30% from the
420V bulk capacitor value may be reduced PFC
No Load Consumption can be reduced 290mW at
PWM transformer size can be smaller.
To design 12V, 5V and 3.3V output filters can be
The stress over the entire external power device is
Monotonic Output design is easy and more…Of
value to a higher resistor value between 4.7 Mega
ohms to 8 Mega ohms.
RT=7.75K
fpfc=55Khz, fpwm=55Khz, frtct=220Khz.
or higher.
VIN=85VAC for universal input application from line
input from 85VAC to 270VAC. Both poles for the
Vrms
substantially slow than CM6800 about 5 to 10 times.
and the ripple on the Veao needs to be less than
250mV.
reduced
CM6802A/B/AH/BH’s 10uA.Soft Start capacitor can
be reduced to 1/2 from your original CM6800
capacitor.
to
Rev. 1.4
of
CM6802A/B/AH/BH
the
ohm
from
Design for High Efficient Power Supply at both Full Load and Light Load
CM6802A/B/AH/BH
and
CM6800’s
CT=1000pF
from
CM6802A/B/AH/BH
Champion Microelectronic Corporation
your
20uA
EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER
needs
to
existing
have
to
to
FEATURES
ML4800 and FAN4800.
300V during light load.
342V during light load.
ohm (4.7 Mega to 8 Mega ohm) to improve the no load
consumption.
ohm for both PFC and PWM with two 17V zeners.
VCC reaches 13V sooner.
Device and Ease the EMI filter design.
edge PWM in one IC to Reduces ripple current in the
420V storage capacitor between the PFC and PWM
sections.
approaches 1.0.
leading edge PFC.
voltage mode operation.
soft start, and Reference OK.
Patents Pending
Pin
23V Bi-CMOS process.
Designed for EPA/80++ efficiency.
CM6802A/B : Selectable Boost output from 380V to
CM6802AH/BH: Selectable Boost output from 380V to
All high voltage resistors can be greater than 4.7 Mega
Rail to rail CMOS Drivers with on, 60 ohm and off, 30
Fast Start-UP Circuit without extra bleed resistor to aid
Low start-up current (55uA typ.)
Low operating current (2.5mA typ.)
16.5V VCC shunt regulator
Leading Edge Blanking for both PFC and PWM.
fRTCT = 4*fpfc =4*fpwm for CM6802A//AH
fRTCT = 4*fpfc =2*fpwm for CM6802B/BH
Dynamic Soft PFC to ease the stress of the Power
PFC Brown Out and PWM Brown Out
Internally synchronized leading edge PFC and trailing
Low total harmonic distortion, THD and Power Factor
Average current, continuous or discontinuous boost
PWM configurable for current mode or feed-forward
Current fed Gain Modulator for improved noise immunity.
Gain Modulator is a constant maximum power limiter.
Brown-out control, over-voltage protection, UVLO, and
PWM Short Circuit Protection
Power Fold Back Protection
Green Mode PWM for less no load consumption.
to
(Dynamic Soft PFC/Green PWM)
pin
compatible
with
CM6800,CM6800A,
1

Related parts for CM6802A

CM6802A Summary of contents

Page 1

... ML4800 and FAN4800. 23V Bi-CMOS process. Designed for EPA/80++ efficiency. CM6802A/B : Selectable Boost output from 380V to 300V during light load. CM6802AH/BH: Selectable Boost output from 380V to 342V during light load. All high voltage resistors can be greater than 4.7 Mega ohm (4.7 Mega to 8 Mega ohm) to improve the no load consumption ...

Page 2

... Soft start capacitor pin; can use it to on/off the boost follower function pulled down by 300 ohm internal 5 SS resistor when DCILIMIT reach 1V; the power is limited during the PWM Brown out. 2009/11/02 Rev. 1.4 CM6802A/B/AH/BH EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER PIN CONFIGURATION ...

Page 3

... GND Ground 11 PWM OUT PWM driver output 12 PFC OUT PFC driver output 13 V Positive supply for CM6802A/B/AH/BH CC Maximum 4mA buffered output for the internal 7.5V 14 VREF reference when VCC=14V 15 V PFC transconductance voltage error amplifier input FB PFC transconductance voltage error amplifier output ...

Page 4

... Design for High Efficient Power Supply at both Full Load and Light Load Simplified Block Diagram (CM6802A/B/AH/BH) 16 VEAO GMv + . Rmul 2.5V - VFB 15 GAIN VCC MODULATOR IAC 2 VRMS 4 ISENSE 3 PFC RAMP1 PFCCLK 7 300 RAMP2 PWMCLK 8 SW SPST 1.8V + VDC 6 - VREF+2.5V - 10uA 5 DC ILIMIT ...

Page 5

... Vrms < 2V CM6802AH/BH Note 3V, VEAO = 1. 1.5V, VEAO = 2.45V FB DC gain 11V < V < 16. IEAO = 1.5V @ T=25℃ NONINV INV VEAO=0V, IAC is open Champion Microelectronic Corporation (Dynamic Soft PFC/Green PWM) = 1000pF, T =Operating Temperature T A CM6802A/B/AH/BH Min. Typ. Max. 1.19 1.25 1.32 0.97 1.05 1.13 170 216 2.15 2.25 2.35 1.85 2 2.12 200 2.4 2.51 2.62 1 ...

Page 6

... SENSE DC Gain 11V < V < 16. FAULT DETECT LOW V =OPEN, 470pF from V to GND FB FB Overdrive Voltage = -100mV Overdrive Voltage = 100mV Champion Microelectronic Corporation (Dynamic Soft PFC/Green PWM) = 7.75 kΩ 1000pF CM6802A/B/AH/BH Min. Typ. Max. -42 - 2.70 2.85 200 0.15 0.25 0.35 2.70 2.85 2 0.4 0.5 -1 ...

Page 7

... IAC=0uA 11V < V < 16.5V CC Line, Temp VEAO=6V and IAC=20uA 2.5V RAMP2 RAMP1 Room Temperature=25℃ Room Temperature=25℃ Champion Microelectronic Corporation (Dynamic Soft PFC/Green PWM) = 7.75 kΩ 1000pF CM6802A/B/AH/BH Min. Typ. = 2.375V @ 4 4.2 4.65 = 2.375V @ 1.45 = 2.375V FB 1 2.0V 0.7 0.78 = 25℃ ...

Page 8

... T=25℃ OUT C = 100pF L Room Temperature=25℃ 12V T=25℃ 14V CM6802A/B/AH/BH CM6802A/B/AH/BH Apply VCC with Iop=20mA pin – (VEAO – 0.7)] ; VEAO OFFSET AC Champion Microelectronic Corporation (Dynamic Soft PFC/Green PWM) CM6802A/B/AH/BH Min. Typ. 7.3 7 0.4 7 11.5 0 0-49.5 11.5 0.5 26.5 50 1.6 1.8 7 8.5 50 2.5 12 ...

Page 9

... Input Line Voltage (110 Vac) was turned off for 40mS before reaching PWM Brownout which is 209Vdc. When the bulk cap voltage goes below 209V, the system will reset the PWM soft start. The result of the CM6802A/B/AH/BH Input Line Current has a clean Off and softly On even the system does not reset PWM soft-start ...

Page 10

... Ch1 is 380V bulk cap voltage which is 100V/div. Ch2 is VCC,Ch3 is SS(soft start pin),CH4 is Vo(12V) 2009/11/02 Rev. 1.4 CM6802A/B/AH/BH EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER Ch1 is 380V bulk cap voltage which is 100V/div. Ch2 is VCC,Ch3 is SS(soft start pin),CH4 is Vo(12V). Output 50% and 100% load turn on waveform at 230Vac Ch1 is 380V bulk cap voltage which is 100V/div ...

Page 11

... Ch2 is AC input voltage which is 100V/div. Ch3 is PFC stage Mosfet drain current, CH4 is Vo(12V) 2009/11/02 Rev. 1.4 CM6802A/B/AH/BH EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER Output step 100% load to 10% load at 230Vac Ch1 is 380V bulk cap voltage which is 100V/div. Ch2 is VCC,Ch3 is SS(soft start pin),CH4 is Vo(12V) ...

Page 12

... Ch2 is AC input voltage which is 100V/div. Ch3 is PFC stage Mosfet drain current, CH4 is Vo (12V) 2009/11/02 Rev. 1.4 CM6802A/B/AH/BH EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER Ch3 is PFC stage Mosfet Drain current (zoom out) Ch3 is PFC stage Mosfet Drain current (zoom out) Ch3 is PFC stage Mosfet Drain current (zoom out) ...

Page 13

... Ch2 is AC input voltage which is 100V/div. Ch3 is PFC stage Mosfet drain current, CH4 is Vo (12V) 2009/11/02 Rev. 1.4 CM6802A/B/AH/BH EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER Ch3 is PFC stage Mosfet Drain current (zoom out) Ch3 is PFC stage Mosfet Drain current (zoom out) Ch3 is PFC stage Mosfet Drain current (zoom out) ...

Page 14

... Vrms of the except in proportion to the instantaneous line voltage. The PFC section of the CM6802A/B/AH/BH uses a boost-mode DC-DC converter to accomplish this. The input to the converter is the full wave rectified AC line voltage. No bulk filtering is applied following the bridge rectifier, so the input voltage to the boost converter ranges (at twice line frequency) from zero volts to the peak value of the AC input and back to zero ...

Page 15

... Design for High Efficient Power Supply at both Full Load and Light Load Dynamic Soft PFC (patent pending) Besides all the goodies from CM6800A, Dynamic Soft PFC is the main feature of CM6802A/B/AH/BH. Dynamic Soft PFC is to improve the efficiency, to reduce power device stress, to ease EMI, and to ease the monotonic output design while it has the more protection such as the short circuit with power fold back protection ...

Page 16

... At High Line and Light Load, 380V to 304V (Vfb threshold moves from 2.5V to 2V) is prohibited of CM6802A/B ; 380V to 342V (Vfb threshold moves from 2.5V to 2.25V) is prohibited of CM6802AH/BH. At Low Line and Light Load, 380V to 304V (Vfb threshold moves from 2.5V to 2V) is enable of CM6802A/B ; 380V to 342V (Vfb threshold moves from 2 ...

Page 17

... Z R SENSE 2.5V: The Amplitude of the PFC Leading Edge Modulation Ramp(typical) L: The Boost Inductor The gain vs. input voltage of the CM6802A/B/AH/BH’s voltage error amplifier, V that FB transconductance of the error amplifier, GMv local minimum. Rapid perturbation in line or load conditions will cause ...

Page 18

... Design for High Efficient Power Supply at both Full Load and Light Load 16 VEAO GMv + . Rmul 2.5V - VFB 15 GAIN VCC MODULATOR IAC 2 VRMS 4 ISENSE 3 PFC RAMP1 PFCCLK 7 2009/11/02 Rev. 1.4 CM6802A/B/AH/BH EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER 1 IEAO VFB + 2.85V - GMi PFC CMP + . + PFC Tri-Fault - - 0.5V + VFB - Rmul PFC ILIMIT -1.0V + PFC RAMP ISENSE ...

Page 19

... DC I stage over-current protection. No voltage error amplifier is included in the PWM stage of the CM6802A/B/AH/BH, as this function is generally performed on the output side of the PWM’s isolation boundary. To facilitate the design of opto-coupler feedback circuitry, an offset has been built into the PWM’s RAMP2 input which allows V zero percent duty cycle for input voltages below around 1 ...

Page 20

... CM6802A/B/AH/BH itself (5mA, max.) plus the current required by the two gate driver outputs. EXAMPLE: μ A supplies With a wanting voltage called, V and the CM6802A/B/AH/BH driving a total gate charge of 90nC at 100kHz (e.g. 1 IRF840 MOSFET and 2 IRF820 MOSFET), the gate driver current required is: DEALY Choose R : ...

Page 21

... Calculation and evaluation have shown that the 120Hz component of the PFC’s output ripple voltage can be reduced by as much as 30% using this method. 2009/11/02 Rev. 1.4 CM6802A/B/AH/BH EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER Champion Microelectronic Corporation (Dynamic Soft PFC/Green PWM) 21 ...

Page 22

... Design for High Efficient Power Supply at both Full Load and Light Load CM6802A/B/AH/BH APPLICATION CIRCUIT (Voltage Mode) GBL408 4 - IN5406 0.22 2W(s) 0.2 2W(s) 1uF/400V IN5406 GND 380VDC 13K 1% 470pF 380VDC PWM OUT 10 20N60 10K 1uF BYV-26EGP 20 BYV-26EGP 10 EI10 PC40 10K PWM IS 2009/11/02 Rev ...

Page 23

... Design for High Efficient Power Supply at both Full Load and Light Load CM6802A/B/AH/BH APPLICATION CIRCUIT (Current Mode) GBL408 - 4 IN5406 0.22 2W(s) 0.2 2W(s) 1uF/400V IN5406 GND 380VDC 13K 1% 470pF ISO1A 817C 380VDC PWM OUT 10 20N60 10K 1uF BYV-26EGP 20 BYV-26EGP 10 EI10 PC40 ...

Page 24

... Design for High Efficient Power Supply at both Full Load and Light Load PACKAGE DIMENSION PIN 1 ID 2009/11/02 Rev. 1.4 CM6802A/B/AH/BH EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER 16-PIN SOP (S16) θ 16-PIN PDIP (P16) Champion Microelectronic Corporation (Dynamic Soft PFC/Green PWM) θ ...

Page 25

... HsinChu City, Taiwan +886-3-567 9979 +886-3-567 9909 http://www.champion-micro.com 2009/11/02 Rev. 1.4 CM6802A/B/AH/BH EPA/80++ ZVS-Like PFC/PWM COMBO CONTROLLER IMPORTANT NOTICE CMC integrated circuit products are not designed, Sales & Marketing 21F., No. 96, Sec. 1, Sintai 5th Rd., Sijhih City, Taipei County 22102, Taiwan, R ...

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