58545-1 Tyco Electronics, 58545-1 Datasheet

DIE SET UNINSULATED TERMINALS

58545-1

Manufacturer Part Number
58545-1
Description
DIE SET UNINSULATED TERMINALS
Manufacturer
Tyco Electronics
Series
Pro-Crimper™ III, Solistrand™r
Datasheets
1.1673606-1.pdf (8 pages)
2.58546-2.pdf (5 pages)

Specifications of 58545-1

Connector Type
Terminals and Splices
Crimp Handle
A9996-ND
Crimp Or Cable Size
10-22 AWG
Wire Size (awg)
22-10
For Use With
SOLISTRAND Uninsulated Terminals And Splices
Lead Free Status / RoHS Status
Not applicable / Not applicable
Other names
A9813
}
1. INTRODUCTION
PRO–CRIMPER II Hand Tool Assembly 58546–1
consists of Die Assembly 58545–1 and
PRO–CRIMPER II Hand Tool Frame 354940–1. The
tool is used to crimp the splices onto the wire size
listed in Figure 1.
Read these instructions thoroughly before crimping
any splices.
PROPER USE GUIDELINES
Cumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume
applications. A wide selection of powered application equipment for extended–use, production operations is available.
The PRO–CRIMPER II Hand Tool is a “Commercial” grade tool and is
designed primarily for field installation, repair, maintenance work, or
prototyping in industrial, commercial, or institutional applications. Product
crimped with this tool will meet the crimp height requirement for hand tools in
the appropriate 114 application specification, but may not comply with other
feature parameters of the specification. Tyco Electronics offers a variety of
tools to satisfy your performance requirements. For additional information,
contact the Tooling Assistance Center at 1–800–722–1111.
E
All International Rights Reserved
AMP and Tyco are trademarks. *Trademark
Other products, logos, and company names used are the property of their respective owners.
DIE ASSEMBLY
Contact the Tooling Assistance Center at the number listed below for specific splice part numbers.
2003 Tyco Electronics Corporation, Harrisburg, PA
NOTE
58545–1
Dimensions on this sheet are in millimeters [with
inch equivalents provided in brackets].
Y
Front of Tool
Die Assembly
Moving Jaw
SOLISTRAND* Butt Splice
Ratchet Adjustment
Wheel
PRODUCT
FAMILY
This controlled document is subject to change.
For latest revision, call the FAX/PRODUCT INFO number.
PRO–CRIMPER* II
Hand Tool Assembly 58546–1
with Die Assembly 58545–1
}
Figure 1
Reasons for reissue of this instruction sheet are
provided in Section 10, REVISION SUMMARY.
2. DESCRIPTION
The tool features a tool frame with a stationary jaw
and handle, a moving jaw, a moving handle, and an
adjustable ratchet that ensures full crimping.
The tool frame holds a die assembly with three
crimping chambers. The die assembly features an
upper die and a lower die. Die retaining screws are
used to position and secure the dies in the tool frame.
(AWG)
22–10
Stationary Jaw
SIZE
Pivot Pin
TOOLING ASSISTANCE CENTER 1–800–722–1111
FAX/PRODUCT INFO 1–800–522–6752
For Regional Customer Service, visit our website at
www.tycoelectronics.com
(Figures 1 and 2)
Back of Tool
(Wire Side)
PRO–CRIMPER II Hand Tool
Frame 354940–1
(See Instruction
Sheet 408–9930)
WIRE
Moving
Handle
6.35–7.14 [.25–.281]
STRIP LENGTH
(mm [in.])
Instruction Sheet
408–4047
Stationary
Handle
24 OCT 03 Rev D
1 of 5
LOC B

58545-1 Summary of contents

Page 1

... Contact the Tooling Assistance Center at the number listed below for specific splice part numbers. 1. INTRODUCTION PRO–CRIMPER II Hand Tool Assembly 58546–1 consists of Die Assembly 58545–1 and PRO–CRIMPER II Hand Tool Frame 354940–1. The tool is used to crimp the splices onto the wire size listed in Figure 1 ...

Page 2

Stationary Jaw Upper Die Indenters 3. DIE ASSEMBLY INSTALLATION AND REMOVAL 1. Open the tool handles and remove the two die retaining screws from the tool jaws. 2. Place the upper die in the stationary jaw of the tool frame ...

Page 3

Splice Wire Barrel Centered on Anvil of Lower Die Brazed Seam Positioned Toward Indenter 6. To crimp the other half of a splice, reposition the uncrimped wire barrel in the crimping chamber, and repeat the crimping procedure. If splice cannot ...

Page 4

... THIN coat of any good SAE 20 motor oil. If not, the tool must be returned to Tyco Electronics for further evaluation and repair. Refer to Section 8, REPLACEMENT. For additional information regarding the use of a plug gage, refer to instruction sheet 408–7424. ...

Page 5

... Rev D PRO–CRIMPER II Hand Tool Assembly 58546–1 Order the repair kit and replaceable parts through your Tyco Electronics Representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717–986–7605, or write to: CUSTOMER SERVICE (38–35) ...