68081 Tyco Electronics, 68081 Datasheet

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68081

Manufacturer Part Number
68081
Description
PNEU HEAD COPALUM 8-1/0AWG
Manufacturer
Tyco Electronics
Datasheet

Specifications of 68081

Lead Free Status / RoHS Status
Not applicable / Not applicable
1. INTRODUCTION
This instruction sheet provides instructions on product
application and Maintenance and Inspection for
Insulation Piercing COPALUM Terminal and Splice
Crimping Heads (68081 and 68082) used in
Pneumatic Tool 69015. These crimping heads are
used to crimp COPALUM Terminals and Splices on
No. 8 thru 6 film insulated solid aluminum or copper
wire or stranded copper wire.
Basic instructions on the use of these heads, wire
preparation, etc. are provided in Section 2,
INSTRUCTIONS. Section 3 features terminal or
splice Crimp Inspection Procedure. Section 4
contains a Maintenance and Inspection Procedure
which will enable you to establish a tool certification
program.
Crimping heads are coated with preservative to
prevent runt and corrosion. Wipe this preservative
from heads, particularly from the crimping areas. For
further instructions relative to the 69015 tool, refer to
the instructions packaged with the tool.
Reasons for reissue are provided in Section 5,
REVISION SUMMARY.
2. INSTRUCTIONS
2.1. Crimping Head Installation
E
CAUTION
DANGER
NOTE
NOTE
1. Select the correct crimping head for the wire
size being used. Wire size and the insulation
piercing crimp symbol (
shown in Figure 1.
i
i
!
Do not use stranded aluminum wire.
All dimensions in this document are in millimeters
[with inches in brackets]. Figures and Illustrations
are for reference only and are not drawn to scale.
Avoid personal injury. Always keep fingers clear
of crimping jaws when actuating air tool. Do NOT
operate tool without having head installed and
latched in place.
Disconnect tool from air supply.
Y
) appear on one jaw as
Insulation Piercing
COPALUM* Terminal and
Splice Crimping Heads
2.2. Crimping Head Removal
2.3. Wire Selection/Loading
Solid aluminum or copper (or a combination of both)
and stranded copper conductors may be crimped in
the same wire barrel under the following conditions:
CAUTION
2. Remove assembly pins from mounting lugs as
shown in Figure 1.
3. Pull toggle arm forward and insert toggle lever
shank of crimping head all the way into hole in
toggle arm until toggle lever snaps in place. See
Figure 1.
4. Align holes in crimping head links with holes in
mounting lugs.
5. Insert assembly pins.
6. Connect air supply to tool 586 to 689 kPa
[85 to 11 psi].
7. Tool is now ready for operation.
1. Remove assembly pins.
2. Lower head away from mounting lugs, twist
head 90 and remove from toggle arm.
3. Reinstall assembly pins.
!
Disconnect tool from air supply.
Figure 1
www.tycoelectronics.com
408-2433
1

68081 Summary of contents

Page 1

... This instruction sheet provides instructions on product application and Maintenance and Inspection for Insulation Piercing COPALUM Terminal and Splice Crimping Heads (68081 and 68082) used in Pneumatic Tool 69015. These crimping heads are used to crimp COPALUM Terminals and Splices on No. 8 thru 6 film insulated solid aluminum or copper wire or stranded copper wire ...

Page 2

Insulation Piercing COPALUM Terminal and Splice Crimping Heads NOTE Conductors must always be within CMA limits of wire barrel Condition 1 See Figure 2, Detail A Maximum CMA fill for copper conductor should not exceed 40% of total ...

Page 3

Insulation Piercing COPALUM Terminal and Splice Crimping Heads NOTE It is not necessary to strip film insulated aluminum or copper wires. i WIRE STRIP LENGTH WIRE HEAD HEAD CMA RANGE CMA RANGE SIZE Figure 3 2.5. Crimping Procedure DANGER Avoid ...

Page 4

... Hold splice in place, press thumb control and hold it down until crimping stroke is completed. ACCEPT Terminal Parallel Splice Butt Splice Wire Range Stamped Here Figure 5 Tyco Electronics Corporation 408-2433 REJECT Wire Range Stamped on Bottom of Tongue Rev A ...

Page 5

... Section 2, and by performing regular crimping head maintenance as provided in Section 4. 4. MAINTENANCE/INSPECTION PROCEDURE Tyco Electronics recommends that a maintenance/inspection program be performed periodically to ensure dependable and uniform terminations. Crimping heads should be inspected at least once a month. Frequency of inspection may be adjusted to suit your requirements through experience ...

Page 6

... The die closure inspection is accomplished using the GO NO–GO plug gages. Tyco Electronics neither manufactures nor sells plug gages. A suggested plug gage design and the GO NO–GO dimensions of the plug gage members are listed in Figures 7 and 8 ...

Page 7

... Pressure Locator Locator in Notch of Gage Member DETAIL B NO-GO GAGE Left Die Closure Jaws will Not Bottom Crimp Surfaces Seated on Gage Member Figure 9 Tyco Electronics Corporation 408-2433 Right Die Closure Go Gage Rotates Freely in Either Direction DETAIL D NO-GO GAGE Right Die Closure NO-GO Gage ...

Page 8

... Representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717–986–7605, or write to: CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105–3608 5. REVISION SUMMARY S Updated document to corporate requirements S New format TOOL NUMBERS QTY QTY 68081 Figure 10 408-2433 68082 A ...