68081 Tyco Electronics, 68081 Datasheet
![no-image](/images/manufacturer_photos/0/6/687/tyco_electronics_sml.jpg)
68081
Specifications of 68081
68081 Summary of contents
Page 1
... This instruction sheet provides instructions on product application and Maintenance and Inspection for Insulation Piercing COPALUM Terminal and Splice Crimping Heads (68081 and 68082) used in Pneumatic Tool 69015. These crimping heads are used to crimp COPALUM Terminals and Splices on No. 8 thru 6 film insulated solid aluminum or copper wire or stranded copper wire ...
Page 2
Insulation Piercing COPALUM Terminal and Splice Crimping Heads NOTE Conductors must always be within CMA limits of wire barrel Condition 1 See Figure 2, Detail A Maximum CMA fill for copper conductor should not exceed 40% of total ...
Page 3
Insulation Piercing COPALUM Terminal and Splice Crimping Heads NOTE It is not necessary to strip film insulated aluminum or copper wires. i WIRE STRIP LENGTH WIRE HEAD HEAD CMA RANGE CMA RANGE SIZE Figure 3 2.5. Crimping Procedure DANGER Avoid ...
Page 4
... Hold splice in place, press thumb control and hold it down until crimping stroke is completed. ACCEPT Terminal Parallel Splice Butt Splice Wire Range Stamped Here Figure 5 Tyco Electronics Corporation 408-2433 REJECT Wire Range Stamped on Bottom of Tongue Rev A ...
Page 5
... Section 2, and by performing regular crimping head maintenance as provided in Section 4. 4. MAINTENANCE/INSPECTION PROCEDURE Tyco Electronics recommends that a maintenance/inspection program be performed periodically to ensure dependable and uniform terminations. Crimping heads should be inspected at least once a month. Frequency of inspection may be adjusted to suit your requirements through experience ...
Page 6
... The die closure inspection is accomplished using the GO NO–GO plug gages. Tyco Electronics neither manufactures nor sells plug gages. A suggested plug gage design and the GO NO–GO dimensions of the plug gage members are listed in Figures 7 and 8 ...
Page 7
... Pressure Locator Locator in Notch of Gage Member DETAIL B NO-GO GAGE Left Die Closure Jaws will Not Bottom Crimp Surfaces Seated on Gage Member Figure 9 Tyco Electronics Corporation 408-2433 Right Die Closure Go Gage Rotates Freely in Either Direction DETAIL D NO-GO GAGE Right Die Closure NO-GO Gage ...
Page 8
... Representative, or call 1–800–526–5142, or send a facsimile of your purchase order to 717–986–7605, or write to: CUSTOMER SERVICE (038–035) TYCO ELECTRONICS CORPORATION P.O. BOX 3608 HARRISBURG, PA 17105–3608 5. REVISION SUMMARY S Updated document to corporate requirements S New format TOOL NUMBERS QTY QTY 68081 Figure 10 408-2433 68082 A ...