E53-COV04 Omron, E53-COV04 Datasheet
E53-COV04
Specifications of E53-COV04
E53-COV04 Summary of contents
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E5jJ Temperature Controller Operation Manual Cat. No. Z103-E3-1 ...
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... OMRON. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because OMRON is constantly striving to improve its high-quality products, the information contained in this manual is subject to change without notice ...
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TABLE OF CONTENTS SECTION 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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SECTION 10 Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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About this Manual: This manual describes the installation and operation of the Thermac E5jJ Temperature Controller and includes the sections described below. Please read this manual carefully and be sure you understand the information provided before attempting to install and ...
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This section describes the specifications and basic features of the Thermac E5jJ Temperature Controller. 1-1 Features . . . . . . . . . . . . . . . . . . . . . . . . ...
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... Output Units The E53-R Relay Unit, E53-Q, E53-Q3, and E53-Q4 Voltage Output Units for driving SSRs, and E53-C3, E53-C3D, E53-V34, and E53-V35 Linear Output Unit can be connected to any E5jJ Temperature Controller (except the E5CJ) with ease according to the desired output configuration and application ...
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... RS-422 E5AJ-A2H02 RS-485 E5AJ-A2H03 E5AJ-A2HM 1. No heater burnout alarm is output if the E53-C3 Current Output Unit is used with the E5AJ. 2. The event input function is not incorporated by models that have a commu- nications function. 2 relay output points with heater burnout alarm (see note 1) 2 points (set point selection, RUN/STOP) (see note 2) ...
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... X 48mm Standard model type 2 replay output points with the same common. (see note 1) Yes (see note) 1 point (set point selection) E5CJ-R2 E5CJ-R2HB E5CJ-Q2 E5CJ-Q2HB E5CJ-C2 E5CJ-C2B RS-422 RS-485 E53-J02 E53-J03 Specification 24 V AC/DC (at 24 VAC (at 24 VDC) 6 (at C) max. and a ...
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... Item Indication method Event input Other function Ambient operating temperature Ambient operating humidity Storage temperature Output Units Note The E53-C cannot be used. Current Transformer (CT) E5AJ All digital indication (PV: Red, 15 mm; SV: Green, 10.5 mm) E5EJ All digital indication (PV: Red, 14 mm; SV: Green, 9.5 mm) E5CJ All digital indication (PV: Red, 12 mm, SV: Green 8 ...
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Specifications 1-3-2 Characteristics E5jJ Item Indication accuracy Hysteresis (for ON/OFF control) Proportional band Integral time Derivative time Control period Manual reset value ( Alarm setting range Sampling period Output refresh period Display refresh period Insulation resistance Dielectric strength ...
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... Output Unit Heater Burnout Alarm Note Model with Refer to the E5AJ/E5EJ Communications Manual (Z102) for details. Communications Function Model E53-R Relay Output Unit Mechanical Electrical Item Max. heater current Heater current value display accuracy Heater burnout alarm setting range Min. detection ON time 1 ...
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This section describes the sensor and mode settings of the Thermac E5jJ Temperature Controller that are necessary before turning on the Thermac E5jJ Temperature Controller. 2-1 Disassembly . . . . . . . . . . . . . ...
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... After mounting the Output Unit, be sure to secure it with the mounting bracket provided with the Output Unit. If the E53-C3, E53-C3D, E53-V34, and E53-V35 Linear Output Unit is used for control output, no heater burnout alarm is available. Each Voltage Output Unit is used for driving an SSR as shown in the following illustrations ...
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... Internal Switch Settings NPN Model: E53-Q ( VDC) and E53-Q3 ( VDC) PNP Model: E53-Q4 ( VDC) 2-3 Internal Switch Settings 2-3-1 Internal Switch Positions E5AJ Top view E5EJ Top view + SSR LOAD INPUT – + SSR LOAD INPUT – ALM2 Alarm mode selector 2 ALM1 ...
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Internal Switch Settings E5CJ Top view Note The E5CJ with no alarm does not incorporate ALM1 or ALM2. 2-3-2 Input Type Selector Setting The input type selector is factory-set to 2 (K). Refer to the following table for the selection ...
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Internal Switch Settings 2-3-3 Alarm Mode Setting ALM1 and ALM2 are both factory-set to 2 (upper limit alarm). Refer to the follow- ing table for the selection of the desired alarm mode. Selector Alarm mode no alarm function ...
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Internal Switch Settings 2-3-4 Standby Sequence The alarm output is ON the moment the E5jJ is turned on because the process value is within the alarm range. To prevent this, select a mode with a standby sequence mode ...
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Internal Switch Settings 2-3-6 Key Protection Switch Settings The key protection switch is used to prohibit parameter changes as shown in the following table. The key protection switch is factory-set to OFF. SP OFF PROTECT Mode Prohibits all set value ...
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This section describes the settings of the Thermac E5jJ Temperature Controller that are necessary before operating the Thermac E5jJ Temperature Controller. 3-1 Nomenclature . . . . . . . . . . . . . . . . . ...
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Nomenclature 3-1 Nomenclature The following is the front panel of the E5AJ-A2HB. The front panels of the E5EJ and E5CJ are similar to the front panel of the E5AJ-A2HB. Stop indicator Lit when the E5jJ is not operating. The E5CJ ...
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Setting Flowchart 3-2 Setting Flowchart The Thermac E5jJ Temperature Controller starts control at the set point and continues controlling even while set values are being input for each display level. Therefore, when operating the E5jJ after inputting all the set ...
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List of Parameters 3-3 List of Parameters Display Level 0 Display Name --- Process value display and set point setting AL-1 Alarm set value 1 AL-2 Alarm set value the next level, press the Level Key ...
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List of Parameters Display Name Ct Heater current value display Hb Heater burnout alarm value P Proportional band i Integral time d Derivative time oFr Manual reset value Note The value in the parentheses is the E5jJ-jjjj-F setting before shipping. ...
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Parameters on Display Level 0 3-4 Parameters on Display Level 0 Set Point Setting ( possible to alter the present set point (SP0 or SP1). and ( The alarm mode is factory-set ...
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Parameters on Display Level 1 3-5 Parameters on Display Level 1 Note The value set before shipping appears (Output value display) Displays when the E5jJ in PID control operation has a relay or voltage output. (Control period setting) Displays when ...
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Parameters on Display Level 1 Output Value Display The output value is displayed within a range of 0.0% to 100.0%. Control Period Setting It is possible to set the control period within a range The ...
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Parameters on Display Level 1 Proportional Band Setting It is possible to set the proportional band within a range of 0.1 to 999 Integral Time Setting It is possible to set the integral time within a range of ...
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This section provides the procedures required to adjust all PID constants using fuzzy self-tuning according to the characteris- tics of the device for ideal temperature control. 4-1 Fuzzy Self-tuning Operation 4-1-1 Step Response Tuning (SRT) 4-1-2 Disturbance Tuning (DT) 4-1-3 ...
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Fuzzy Self-tuning Operation 4-1 Fuzzy Self-tuning Operation The fuzzy self-tuning function has three features, step response tuning (SRT), disturbance tuning (DT), and hunting tuning (HT). 4-1-1 Step Response Tuning (SRT) SRT is used to obtain all PID constants using a ...
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Fuzzy Self-tuning Operation SRT Startup Condition SRT will the following conditions are satisfied simultaneously when the Temperature Controller is turned on or the set point is changed. Note The last SRT-executed set point is set to 0 ...
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Fuzzy Self-tuning Operation DT at the Time of External After the process value reaches the set point and becomes stable, if the process Disturbance Response value is disturbed and the disturbance exceeds the stable range, the distur- bance is regarded ...
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Troubleshooting HT may change the PID constants even though the PID constants are ideal for the control system. Refer to 9-1 Engineering Level for details. Note The stable range is set with the E5jJ-jjjj-F. 4-2 Troubleshooting Fuzzy ...
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Terminology Phenomenon Hunting does not stop. The response fluctuates, becoming good and bad. The response fails to reach operational requirements. 4-3 Terminology 4-3-1 Stable Value, Stable Range, and Stability Judgement Time If the measured value continuously coincides with the set ...
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Terminology self-tuning will not be activated if the temperature is stable because the Temper- ature Controller deems that temperature control is smooth. Set point Stable Note The stable range is set with the E5jJ-jjjj-F. 4-3-2 Hunting If ...
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Terminology 4-3-6 Startup Startup means that the Temperature Controller starts operating. The following conditions are required to operate the Temperature Controller. The Temperature Controller will not start operating until all the above conditions are satisfied. 34 The Temperature Controller must ...
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This section describes the installation and wiring of the Thermac E5jJ Temperature Controller. 5-1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Installation 5-1 Installation Install the E5jJ in the following places 3... 5-1-1 Dimensions and Mounting Holes Refer to the Appendix Dimensions and Mounting Holes . 5-1-2 Mounting Method E5AJ and E5EJ Open a square hole in the panel ...
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Wiring 5-2 Wiring Refer to the terminal arrangements to wire the E5jJ. Before wiring, observe the following 3... 5-2-1 Connection With Solderless Terminals Use solderless terminals for M3.5 screws. The terminal screws are M3 self- up ...
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... – 24 VDC 24 (20 mA max 250 VAC 250 VAC The E53-C cannot be used. Section 5-3 See note 2. Event input 1 (EV1) Externally selects the set point. Open : Set point 0 Short-circuit : Set point Event input 2 (EV2) 18 Selects RUN or STOP. 17 Open : RUN 16 Short-circuit : STOP 15 ...
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Terminal Arrangement E5CJ Standard Model Event input 1 (EV1) Exter- nally selects the set point. open short-circuit 100 to 240 VAC Hz VAC HZ VDC 6 W ...
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This section describes the troubleshooting of the Thermac E5jJ Temperature Controller. 6-1 Error Display and Output 6-2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . ...
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... OFF max.) Normal operation (accuracy The E5jJ needs calibration. Contact your not guaranteed) OMRON representative. will be displayed if the value is smaller than will be displayed if the value is larger than 9999, at which time, the Probable cause The internal mechanism is not inserted properly into the housing. ...
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Troubleshooting Phenomenon The process value is abnormal or not obtained. No control output is obtained. The heater burnout detecting function is abnormal. Simple Method to Determine Temperature Controller Error or Sensor Error When Thermocouple is Used If the temperature displayed ...
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This section describes how the event input function of the Thermac E5jJ Temperature Controller works. 7-1 Event Input Function 7-1-1 Set Point Selection 7-1-2 RUN/STOP Selection (E5AJ-jB, E5EJ-jB) 7-1-3 Signal Input Method . . . . . . . . ...
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Event Input Function 7-1 Event Input Function The E5jJ-jB with an event input function is operated with ease with external relay signal selection. Set Point Selection It is possible to select one of the set points previously set for control ...
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Event Input Function 7-1-3 Signal Input Method The event input terminals can be short-circuited using a relay or transistor as shown in the following diagram. Signal Input Types The following table lists the event input terminal numbers for each model. ...
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This section describes the basic features of heater burnout detection and necessary steps that should be taken at the time of heater burnout, as well as the method of obtaining heater burnout alarm values. 8-1 Heater Burnout Detection 8-2 Heater ...
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Heater Burnout Procedures 8-1 Heater Burnout Detection To detect heater burnout, wire one of the lead wires for each heater through the hole of the Current Transformer (CT). The CT generates an AC current accord- ing to the current flow ...
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Heater Burnout Alarm Value 8-3 Wiring the Current Transformer Refer to the following diagram for the wiring the CT. Heater To the CT input terminals of the E5jJ 8-4 Heater Burnout Alarm Value To obtain the proper heater burnout alarm ...
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Heater Burnout Alarm Value The normal heater current value should be 50.0 A max. The heater current value can, however, display the current value exceeds 55 input overflow will result and 8-4-1 Setting ...
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Heater Burnout Alarm Value creases. The displayed heater current value increases in proportion to the number of turns of the wire passing through the CT. 3. Obtain the heater burnout alarm value using the method in example 1. Apparent normal ...
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This section describes the parameters that can be changed on the engineering level. These parameters should be changed only when the values set before shipping do not suit the application. After these parameters are changed on the engineering level, record ...
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Engineering Level Parameter List 9-1 Engineering Level engineering level, set pin 4 of the internal function switch of the E5jJ to ON before turning the E5jJ on. After this setting, set pin 4 of the internal func- ...
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Engineering Level Parameter List Display Name SL-H Set point upper limit value EV-2 Event input 2 type selection Note Setting range Set range lower limit value to set range upper limit value (see note 1 Set ...
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Engineering Level Parameters 9-3 Engineering Level Parameters 58 The value set before shipping appears. (see note selection) Displayed if the E5jJ with a com- munications function is used. (Data bit length setting) (Parity check setting) (Stop ...
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Engineering Level Parameters C/ F Selection To change the temperature display unit from press the Up Key so that f will be displayed in the set value display. E5jJ with The communications specifications of the E5jJ are ...
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Engineering Level Parameters Automatic Return of By setting automatic return of display mode, the display will return to the normal Display Mode (Return Time) operation display (on level 0 displaying the process value or set point key is ...
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Engineering Level Parameters Event Input 2 Type It is possible to select the function of event input (set point value selection) Selection is selected, RUN/STOP will be selected. When 0 is selected, the set point can be ...
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This section describes how to execute auto-tuning. 10-1 Starting Auto-tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...
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Changing Parameters during Auto-tuning 10-1 Starting Auto-tuning Auto-tuning can be started by using the following procedure. Use this procedure when appropriate results are not achieved via fuzzy self-tuning 3... 10-2 Conditions that Prevent Auto-tuning You will not be ...
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Dimensions/Mounting Holes E5AJ Dimensions Mounting Holes +0 120 min. Note 1. All dimensions shown are in millimeters. 2. Side-by-side close mounting is not possible for E5AJs equipped with the Watertight Cover (sold sepa- rately). Appendix ...
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Dimensions/Mounting Holes E5EJ Dimensions 48 96 Mounting Holes +0 120 min. Note 1. All dimensions shown are in millimeters. 2. Side-by-side close mounting is not possible for E5EJs equipped with the Watertight Cover sold sepa- rately). E5CJ Dimensions ...
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... Dimensions/Mounting Holes Mounting Holes +0 min. Note 1. All dimensions shown are in millimeters. 2. Side-by-side close mounting is not possible for E5CJs equipped with the Watertight Cover (sold sepa- rately). Terminal Covers E53-COV02 E53-COV04 0 (48 x units – 2.5) +0 E5AJ with Terminal Cover 12 112 9.5 58 Appendix A ...
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... Dimensions/Mounting Holes E53-COV03 68 Appendix A E5EJ with Terminal Cover 12 115 112 ...
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PID function, 2 setting, 14 setting with fuzzy self-tuning, 14 alarm mode changing, 22 setting. See settings standby sequence. See settings auto-tuning force-ending, 64 parameters, 64 preventing, 64 starting, 64 automatic return of display mode. See engineering level communications ...
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Communications Boards, 4 communications function, limitations standard, ...
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E5jJ Temperature Controller A manual revision code appears as a suffix to the catalog number on the front cover of the manual. The following table outlines the changes made to the manual during each revision. Page numbers refer to the ...
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Revision code Date Z103-E1-5 February 1998 Z103-E3-1 March 1998 72 Revision History Revised content Page 4: Supply voltage and power consumption specifications changed. Page 19: Thermac E5jJ information added to the beginning of 3-2 Setting Flowchart . Pages 38, 39: ...